My fixed base Porter Cable 5201 router must be at least 25 years old. It i s a large 3.5 HP I believe. It still seems to be in excellent condition. Ho wever I am concerned about replacing the carbon brushes. This router has b een discontinued and PC have no information about it. After some hunting I managed to find a schematic diagram online with a parts number list. I man aged to find one replacement brush after searching the entire Internet. T he brush part is a simple design. The carbon is held in a holder attached t o a spring. My simplistic idea is that it should be easy to trim down a r eadily available carbon piece to the size of the OEM part. Can anyone advi se me if this is a doable approach. I abhor the idea of a perfectly good machine being rendered inoperative for the want of a $3 part.
I am also disappointed by the total lack of support from PC. These America n built routers were built for longevity and they should have had a strateg y to maintain a supply of parts for the wearable parts such as brushes and bearings.
If anyone has any information on the history of this model router (5201, ba se 5202) I would love to hear it.
One last query. The model number includes in the name field the designation Type 2. What does this mean ?