Well, you don't mention the model number and they have made several versions over the years, but here is what I would do. Measure the old one, cut suitable material to match, drill where necessary and attach. No big deal.
My newer Workmate has a bamboo top! The older one has particle board.
An excellent and easier to find replacement would be "REAL" 3/4" cabinet grade birch or oak plywood. By real, I mean the stuff with 12 or so plies vs. 5-6. It'll stay flat, it's easy to work, and you can optionally coat it with polyurethane on both sides.
Check your local yellow pages for cabinet shops. One of them might sell (or possibly give) you a scrap large enough for the Workmate top. If you're really lucky, you might even stumble upon a scrap of walnut, mahogany, or cherry!
Are any of your golf club customers contractors? They might provide a name as a favor.
Replace it. (replace both) Use 3/4" birch ply and you'll then have a modern Workmate that's nearly as good as the old Workmates, back when they used ply anyway, rather than MD, chipboard or bamboo.
I've just had to do this myself on Dad's Workmate (left in the rain) and a really old blue aluminium H-frame that I pulled out of a skip for my own use.
It's also worth making a set of wooden trestles with deep wooden tops and no metal fittings within a saw's depth. Now you can _deliberately_ saw though the tops with a clear conscience.For some big pieces, this is just the easiest and safest way to workYou get a few years' use out of them this way, then you just re-surface the tops and keep using them.
That, or he can just wait until he saws through the other side before replacing it.
+--------------------------------------------------------------------------------+ If you're gonna be dumb, you better be tough
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I don't want to question your method, Lew, but as I read the OP's original post, he cut right through the panel, not just cutting a groove in it but making it into two separate pieces. I fully believe that your method would work well for repairing a kerf sized groove but I am not so sure that it would work for joining the two pieces back together.
Doug Brown wrote: > I don't want to question your method, Lew, but as I read the OP's original > post, he cut right through the panel, not just cutting a groove in it but > making it into two separate pieces. I fully believe that your method would > work well for repairing a kerf sized groove but I am not so sure that it > would work for joining the two pieces back together.
If the repair is made correctly, don't bet the farm. The repair is far stronger that the basic wood.
If you truly want strength, lay a piece of 6-10 glass on each side.
I have no doubt that the epoxy will be hard enough, but I am concerned about the bonding within the bamboo fibers. This is where my experimentation with the glue failed I believe. It did not get in as it does with pine wood.
How would you recommend to prepare the board 2 pieces to ensure that the epoxy will penetrate and "grip" on/in the wood?
Instead of the glass, I plan to glue some thin hard wood under the board to re-enforce it after the epoxy cured completely. That should add some support.
I have no doubt that the epoxy will be hard enough, but I am concerned about the bonding within the bamboo fibers. This is where my experimentation with the glue failed I believe. It did not get in as it does with pine wood.
How would you recommend to prepare the board 2 pieces to ensure that the epoxy will penetrate and "grip" on/in the wood?
Instead of the glass, I plan to glue some thin hard wood under the board to re-enforce it after the epoxy cured completely. That should add some support.
I have no doubt that the epoxy will be hard enough, but I am concerned about the bonding within the bamboo fibers. This is where my experimentation with the glue failed I believe. It did not get in as it does with pine wood.
How would you recommend to prepare the board 2 pieces to ensure that the epoxy will penetrate and "grip" on/in the wood?
Instead of the glass, I plan to glue some thin hard wood under the board to re-enforce it after the epoxy cured completely. That should add some support.
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