A Tip: Changing Fluorsecent Starters

Mar 01, 2017 22 Replies

Today was a "Starters and Tubes" day in my workshop - I have 72 off 6 foot



70 watt tubes spread over three rooms !!!! (That's right 5 kW of lighting if everything is turned on !!!!!!)

Many are in very inaccessible places, and to change the starters you are right at the top of a tall stepladder only just reaching, and to make it worse, the starters have so little protruding that you can't grip them properly to refit - usually they come out ok, it's the final 'twist to lock' that gives the grief.



Today I thought it was time to solve the problem and it turned out to be very easy. The body of Fluorescent starters are about 20 mm. The solution: take a standard 20 mm female conduit fitting (I used a 'male adaptor' like this) :



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Two turns of masking tape on the extreme end of the starter makes it a tight jam fit, and now you have something to grip - works a charm.


Incidentally, in the last 12 months I've had two starters that have failed 'hot' and melted their sockets resulting in having to replace the socket - lucky they are a non-igniting plastic !!


Andrew



Are you using electronic starters? I have nothing like the number of fittings as you (who has? lol) but I can't recall the last time I have am E-starter fail.

Bob

Bob, they are all conventional ones, but only now are they starting to fail, having been installed about 9 year ago, so that's not too bad lifespan. I'd love to replace them with LED floods as the running cost would be much less, but at the moment the capital cost would be enormous. I'm putting up a new tractor shed later in the year, and that will have LED floods up in the gods.

Andrew

You could replace them with LED tubes.

For about 2 grand, that's about 4,000 hours of "on" time, and I guess they're not all on, all the time?

I'm assuming these are business premises. Is £2,000 a large sum in the scheme of things? Month's wages for one employee maybe? Improved ambience for years to come.

Difficult to believe that you have been there 9 years (+) but then again I've been retired 8 years soon and that has flown by!

LED lighting still seems to be a gamble not so much from the point of view of the leds themselves but ultra marginal design in the switch mode supplies and price does not seem to be much of a discriminant to help choose long lasting ones. I've been running fluorescent tubes with high frequency ballasts in my woodwork shop for over 10 years now and they have been 100% reliable and IIRC about £6 each for a double 5' ballast retrofitted into old choke ballast fittings scrounged from work. I'm nearing the end of a box of 25 tubes (that has lasted 10 years plus) and wondering if switching to LEDS or just buying another box of tubes is the best option. I only have 10 tubes in that shop and just 2 in an other so running cost is not a serious factor. Bob

Given the high costs of LEDs, you wouldn't need many early failures to wipe out any energy savings. Given those energy savings aren't going to be big over decent florries. And is the light quality as good? Could be very important in some types of workshop.

LED are not significantly more efficient than linear fluorescent, about 20%. Their "greater reliability" figures don't appear to exist in real life and the colour rendering index of tri-phosphor fluorescent is much better than LED's.

Rather what I suspected, Peter.

The big loss is in the choke/inductor. This is where the electronic one win out.

Will it? how many lumen per watt are your tubes and the LEDs you would fit?

Wrong ! and I've already said the capital cost is too high for me AN NON COMMERCIAL HOBBY WORKSHOP !!!!!!

Andrew

is it not going to be cost effective with that lot to go LED? Brian

I have looked again at your two postings and can find no mention of non commercial hobby workshop. You claimed the cost was 'enormous' which seems a bit of an exaggeration in the context of a three room workshop.

Might depend on how long the OP is expecting to live, given the reputed lifespan of LEDs.

6 foot LED replacement tubes from TLC are £26 plus VAT = £31.20 each or £2246.40. That to me is ENORMOUS but perhaps you have deeper pockets ?

Andrew

They are about £17 inc VAT at other places (including one I shop at).

It's still a bit steep but at least it is not vertical!

72 6 ft fittings. TLC sells the LED tubes @ £24.00 in quantity (plus vat). That comes out at a bit over £2,000. For a "hobby" workshop that could well be enormous,

With discount I suspect if you were buying 72 of them.

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