I'm painting the stick built kitchen cabinets and left SWMBO in charge of choosing the hardware. She found handles she liked so I gave her the specs for the hinges (3/8" inset, surface mount) so she could find some to match the handles. She doesn't want Euro hinges, she wants to see the hardware.
The vertical spacing on the new hinges match the face frame holes perfectly, but they are half a hole off horizontally. 17 doors, 34 hinges, 68 holes. I suspect that the existing hinges are original to the house, so they are over 60 years old. The new hinges are self-closing and the body is just a little bit wider.
If I use the existing holes, they move the doors over just enough that the partial inset on the handle side rubs on the face frame *before* the doors are painted. Unfortunately, I'm already done painting 2/3's of the doors, so I don't want to alter the doors and have to repaint.
I just spent a thrilling evening drilling and plugging 68 hinge holes so the new screws will have solid wood to bite into. Luckily my chisels are scary sharp, so I was able to easily shave off any plug that stood proud.
Great, now I can get back to task I hate the most: Painting.