Workshop replacement..........

Oct 14, 2006 1 Replies

My present workshop is basically two site huts that were cannibalised and re-erected on minimal footings with a concrete slab floor. The size is approx 6m x 3m although it has a corner removed to accommodate an obstruction. The footings are one or two deep - slightly sloping - large Thermalite type blocks.



I have access to a large number of Thermalite blocks - weathered - for free. Would I be able to safely use these to reconstruct the workshop using the present footings perhaps use piers as appropriate?



PhilC


You can use any blocks you like, thermalite are perfect, although if it were me, I'd dry them out first or laying them will be a problem - they 'float' in the mortar if there isn't any suction, rather like sodden bricks and they'll take an age to stablilise enough to lay further courses, only lay 3 or 4 courses of thermalite (or other) blocks each day, leave to cure overnight and carry on - they become too wobbly otherwise, althogh it's rarely a problem, especially since you've got 18 linear metres of blocks to lay. Use piers and tie them into the exterior blockwork either with stainless steel ties or blocks. The footings may or may not be up to scratch, what do you mean by slightly sloping? Are the current underground blocks on concrete?

You'd be wise to shutter and concrete over the footings level, then build up off this...what's in the corner causing an obstruction? - the corners provide stability to the whole thing, so you may need to build more piers than you normally would.

HTH

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