Small 5-pin Mains Plug and Inline Socket?

Mar 07, 2018 15 Replies

The wiring centre for my heating system is in the airing cupboard in an inaccessible place. Three 2-port zone valves are wired into it. I need to change the actuator on one of the valves. It would be much easier if each one had a 5-pin plug and inline socket, so that I wouldn't need to get to the wiring centre.



The only ones I've found so far is this sort of thing:

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which would be a bit of an overkill!



Anyone know of anything smaller which is suitable for mains and with at least 5 pins?


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Data sheet available from that link

Same.similar range available from CPC

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They are copying the type of connector made by cannon so that is something else to Google.

Roger Mills brought next idea :

I had constant problems a few years ago, with the valve actuator failing, sometimes needing a replace to be fitted fast, so I kept one ready to fit.

To make the swap over less messy and fool proof, I wired it to a 5 way

5amp connector strip, with a short bit of 2.5mm solid copper out the other side. The 5 connections in the power centre, I wired to a matching 5 way connector strip. Basically two strips together, linked by the 2.5mm. Just loosen five screws. ease the faulty out, drop in the new one, with its own strip.

No quite a plug and socket, but almost. You could mount your joint in a separate box, in a more convenient location.

IIRC old valveholder plugs and sockets can take mains....

They are still used on relays - google 'octal plugs' etc

And there are 5 way industrial mains sockets and pluhs (3 phase + N +E) But most sane people use a connector block in the control unit.

And if its in a silly place, put it in a less silly place.

yep 5 way junction box is all it takes, of any sort.

Or if you are really cavalier, cut the wires off the old valve and splice them to teh new with a free hanging choiclate block wrapped in a bit of duct tape.

Why not two different mains plugs as often seen on those hi fi multiconnection plugs? Brian

Bulgin Buccaneer range. CPC, etc.

They are mains rated - but whether they comply to regs for domestic use is a different matter.

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No fiddling soldering connections, no expensive crimping tools.

I used the standard Bulgin 8 pole mains connector for exactly this.

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I made up a socket by mounting the panel mounting socket on a standard UK accessory blanking plate.

That's an interesting alternative - thanks. Are they ok with stranded wire? They would presumably need to in some sort of enclosure to provide bot protection and cable strain relief?

Yes, fine.

Yes I usually mount them on a board using something like

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to cover everything. Cables are supported by a P Clip.

I used a couple similar to this

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Pluggable terminal strip e.g.

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Must remind myself to get some in .

on 07/03/2018, Robert supposed :

Perfect, though a bit more expensive than a 5amp connector strip.

Not mains rated unless inside a suitable enclosure which requires a tool to open.

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