Cut rubber flap?

Oct 26, 2011 24 Replies

I got a replacement flap for a dog door that is made from recycled tire rubber. Damned thing is out-of-spec, a little too long for the dog door, bottom drags over aluminum frame, makes it very hard for ancient doggie to go thru door.



I figure I need to trim about 1/8 " off the bottom of the flap, which is



5/16" thick. Any idea of a good way (tool or ) to get it done?

Thx, P



"Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule."



...

I'd try it on the bandsaw as first go, likely...

--

a metal straight edge and a razor knife

And dipping the knife in water will make a world of difference.

Jim

I made some rubber dog 'tags' once... to go between metal ones for noise abatement. I had a sheet of scrap about 1/8" thick that had fabric within, but other than that I have no clue as to what type of rubber it was.

I roughed them out with sheet metal shears, and they looked awful. Then on a hunch, tried cleaning one up with the bench grinder... it worked wonderfully!

As always YMMV, use caution and good judgment. Mark your cut line/s in advance and go slow. You don't even want to think about getting the rubber jammed between the wheel and tool rest. If like mine, the wheel will cut effortlessly, like a hot knife through butter...

BTW, the rubber 'tags' work great, eliminating well over 90% of the clanging/clattering.

Good Luck! Let us know how it goes...

Erik

wet sharp knife. Wet with soapy water makes it easier

On 10/26/2011 6:36 PM, snipped-for-privacy@snyder.on.ca wrote: ...

At the thickness given, that'll take a while--I'm into quick 'n easy...

Remember, tough tire rubber, at least 5/16" thick. Might go 3/8.

Razor knife? How about a barber's straight razor?

P

"Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule."

Alternately, try a jigsaw if you don't have a bandsaw? Clamp flap to scrap of plywood for stability while cutting?

nate

Yeah, because EVERYONE has a band saw just sitting around.

(rolling eyes)

Have you tried cutting tire sidewalls or conveyor belting with a well soaped utility knife??? Just like buttah!!!

Should... :)

Or, if not, here's the "need"; everybody _does_ need/deserve another toy.

--

Uh, it should work, but why ruin a straight razor to cut a bit of rubber when there are so many alternate methods available?

  • Band saw
  • Jig saw
  • Table saw
  • Hand saw of almost any variety: Regular, coping, limb-trimming, cross-cut, etc.
  • A rotary Dremel
  • Almost any kind of knife
  • A (sharp) machete and a hammer
  • A grinder with a coarse wheel
  • Take to a print shop and have them chop it with their big paper cutter

and so on

Why waste time? Just use your chop saw and be done with it. You do have a chop saw? I do.

te:

How about just getting out your utility knife (which you can keep a shape blade in), spray the rubber with soapy water, cut it, and be done with it.

Which one, the slider or non? :)

Razor knife and a straightedge. Make several light passes; it'll take you all of about a minute or two.

Jon

Less time than it'll take to read all the replies to the question, too :-)

Chop saw? Isn't that a bandsaw that butchers use?

A fresh blade in a utility knife and some soapy water.

Nice and slow. And tricky b/c there's an embedded magnet very close to the edge. Still, easier than I thought. :-)

Many thanks, P

"Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule."

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