I am in the process of building a "real" maple workbench and am about ready to cut dog hole slots (for square dogs) in the stock that makes up the dog hole strip. I plan on making my own dogs but want to make the slots the proper size should I ever decide to purchase commercial dogs. I see that the Lee Valley dogs are 5/8" x 3/4", and that seems to be a common size for metal dogs.
So assuming I want to mill the holes the proper size to accommodate those dogs, what size should I actually mill the hole? How much extra space should I leave (how tight a fit?) The dogs have a side spring. Does that require extra side clearance? How big should the extra top "blip" be to accommodate the dog head?
I searched google and came up with countless discussions on the round vs square debate (and decided on square), but could not find the info I need.
Anybody have any thoughts?
Thanks, Mark