I have always had a problem routing style ends to produce the tongue that fits the grooved rail so I purchased a cross-cut sled from MLCS but am still not totally satisfied.
My problem is that you have to raise the bit substantially and you still end up routing the edge of the sled that rides on the fence at least up to the backing block. Wouldn't it be better to have a sled where the edge that rides against the fence from the backing block to the back of the jig is extended out something like this _______/------- Or even have it ride the fence both before the cut as well as after, something like this ------\________/---------
Also, should I be taking 2 or 3 cuts rather than one, especially in hardwood such as maple.
Thanks in advance for any help.