RE: Subject
Having designed and installed a few compressed air distribution for industrial application, will offer the following:
1) The distribution plumbing is part of the storage system.
2) The larger the pipe used, the slower the air travels down the pipe.
3) The slower the air travels down the pipe, the less water it can carry to the tool since the air is also cooler.
4) If the air must reverse direction, it will help trapped water drop out of the air.
5) The less water, the less problems and the longer the life of the equipment.
Based on the above, consider the following:
1) Find a plumbing supply house or plumbing contractor that will work with you.
You would be surprised what a case of beer after 5:00 PM can accomplish if approached in the right manner.
2) Cut a full 20 ft length of 2" pipe (THAT'S RIGHT, 2 INCH PIPE) into either 4 or 8 equal pieces and thread both ends of each piece as required.
3) Assemble the cut pieces together to reform the 20 ft length using 2"x2"x3/4" reducing tees (2" run x 2" run x 3/4" side).
4) Assemble so that 3/4" openings are all facing the same direction.(I use nothing but Teflon paste as a pipe dope for threaded pipe)
5) On one end, assemble a 2"x2"2" tee using the side connection. Assemble so that 2" openings are lined up with the 3/4" openings.
6) Plug the 2" opening that is on the same side as the 3/4" openings.
7) On the opposite 2" opening install a petcock fitting that can be used as a drain using required reducing bushings.
8) On the opposite end of the 20 ft assembly, install another 2"x2"x2" tee, exactly as was done on the opposite end.
9) Plug the top opening (3/4" side) with a 2" plug.
10) The bottom fitting will be where the hose from the compressor will be connected.
11) At each 3/4" side tee opening, install two (2), 3/4" street ells such that the air must change direction 180 degrees.
12) Hang this assembly using pipe hangers and threaded rod with the 3/4" side openings facing up and the hole thing pitched about 1 to 12 with the drain petcock on the low end.
13) Connect tool hoses as required. Plug any unused openings.
14) Connect the compressor to the pipe using at least a 3/4" hose. (You may have to have this hose made up, is so, use 1") Don't be surprised if this isn't the most expensive item in the system.
You have just accomplished several things:
1) Storage capacity is increased about 3.25 gallons for every 20 ft of
2" pipe installed which has lots of benefits. When it comes to storage, more is better.
2) The pipe serves as a great water trap as well as delivering cooler air to the tool. (The secret is the reversal of the air and the size of the pipe)
3) All tool hoses hang straight down thus reducing stress reversals of the hose.
4) The cyclic loading on the compressor is reduced since storage capacity is increased, thus helping to reduce the temperature of the delivered air. (Lower temperature, less water)
As the old saying goes, there ain't no free lunch, but this is an investment that will pay on big dividends over the years.
Just to clarify:
1) All pipe is Sch 40, black iron.
2) All fittings are 125/150 lb, black iron.
Enjoy,
Lew