I don't like wearing the mask either. I have a 3M flavor that has 2 elastic straps. A few years back it was suppose to be one of the better disposable ones for wood dust. It's not a cartridge unit, though I have one of those, but it's too heavy and annoying (have used it for spraying).
I don't see how any of the bag units can be perfect. Even if they say
0.3 micron, is that realistic? I'd guess it's more like saying the bag (in the ideal situation) can get 0.3 microns. In reality, though, it's probably no wheres close. I'd like to see published specs on the canister units. And I just can't fork out 800+ for a stationary cyclone.
Getting a 5, 3, or 0.3 micron bags these days is pretty inexpensive, so that's where I'm headed. But if the small stuff is the worst, I'm not very confident any of the current solutions are as effective as one might initially believe. Capturing the dust at the source would seem nearly impossible for most tools, e.g. contractors TS, SCMS. Jointers, planers, and DPs would seen to produce mostly shavings, that would be of less concern.
For the air filter unit, I was thinking of putting in 2-3 Filtrete filters (used furnace , then vacuumed).The filters would seem to be the ONLY way to capture airborne dust that has eluded the collector.
I guess an interesting question.. is how much of woodworking dust is <
2 microns?