I'm finished - finally - with all my bathroom work. Faux painted the walls, laid a ton of tile, made two vanities each with numerous partitioned drawers, made a makeup table for 'her",also a stool, installed the johns, sinks, lights, etc. Now I'm ready for the next project.
The next project is a front, exterior door. Been "Sketchuping" it, not finished yet, this is a link to the Sketchup file...
The door will be African mahogany, stiles and rails are to be 1 3/4" thick, panels 1 1/2". In both cases, the thickness will be achieved by gluing thinner boards face to face.
The outside of the door will be pretty conventional; the drawings don't show it but I may cope the rails/stiles on that side.
The inside of the door will be different as I want the panels - bottom one especially - to overlay the rails & stiles? Why? Because we have a cat that sprays. If the panel is recessed, urine runs down inside the panel and cat urine is the most corrosive substance in the known universe. The obvious solution is to get rid of the cat. OK, want him? Barring that, the only solution I can think of is to have the panel overlay rails/stiles.
I've built numerous passage doors, never an exterior one (except for screen doors) so I have some questions...
- Can you see any problem with the panels overlaying rails/stiles on the interior?
- How big a stub tenon on the panels?
- I am somewhat concerned about the difference in relative humidity inside to outside in the winter when the house is heated and the interior RH is considerably lower than it is outside. When I hung some of the cabinet doors I recently made in my unheated shop I left a fat 1/16" gap between left and right doors, each of which was about 13", 26" total, close to what the front door panel width will be. That gap increased by at least 1/8" within a couple of days. (RH higher in shop than inside house). I don't think the front door will bow, it will be pretty stout, but I welcome your thoughts and experience. (IME, a clear coat finish - maybe paint too - won't stop seasonal movement).
I have also considered a board and batten door, also a "Z" door. They aren't appropriate for the house. I have also seen (pictures only) of doors that use a bottom to top "rail" consisting of boards glued up into one solid, top to bottom panel which is then let into the two stiles; I don't know if the panel boards are T&G or not but I can't imagine how it would handle expansion & contraction if not. OTOH, I have seen numerous boats with the sides built of narrow, glued up planks, then fastened to the ribs; a real bear to fix damage but the expansion and contraction doesn't push the deck off :) ______________________________
I thank you and welcome all comment regarding the above.