What sized cable to use?

Jul 19, 2011 51 Replies

Hi



A surprising one this - but what size cable would you use to connect a house?



It's a new, quite fancy, and quite big house. All electric - ground source heat pump etc, and lots of potential for outbuildings, perhaps even a swimming pool one day. It's got to be 3-phase, probably at least 60A per phase.



I'm trying to convince my friend that he'd be far better off letting EON connect him to their new transformer (over 350m away across fields), rather than do it himself. I'm slightly concerned that the electrician who has quoted 50mm2 4-core, plus 35mm2 G/Y earth, might be out of his depth too! It's a hell of a lot of cable to pull through



350m of (already laid) conduit!

My humble opinion is that, unless he goes up a size or two in cable, he will be storing up a whole load of voltage drop problems for the future, which won't be an issue if it's EON's cable. Plus if he ever falls out with the farmers who own the fields, he might end up with some serious way-leave problems. EON etc. have powers to enforce way- leaves in certain situations I believe.



Any opinions on the cable size will be greatly appreciated, as will any pointers on the best way to pull 350m of extremely heavy cable through a conduit.



LGF


Is this in France?

In the UK, isn't the wiring up to the meter the leccy company's problem anyway, ie DIY that part isn't an option?

My friend is in the UK. The plan is to have the meter about 350m away from the house. EON will connect to the newly constructed meter enclosure, which will be close to their new transformer, and he will connect from there to his house, thus assuming all responsibility for the cable, the way-leave and the voltage-drop.

LGF

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only goes up to 16mm cable. In Italy I had to run cable 130 metres to the nearest distribution pole. I used 16mm^2 which gives a 7V drop. Beyond that I wouldn't like to guess what to use.

Not on new connections; the work is divided into what the leccy company must do and what can be done competitively to leccy company standards

Is the meter enclosure on EON's or the friend's land, or on someone else's land? There may be security risks from tampering with supply or theft of electricity on the load side of the meter.

I don't think you'll be able to export a PME earth 350 metres from the meter to the house, so it would be better if the cable to the house can be supplier's work and the supplier provide a PME at the house.

Owain

I was wondering about the earthing arrangements, and couldn't quite understand why the electrician wasn't going to TT the whole thing. RCBOs have been specified for most circuits as far as I can work out. The meter enclosure will be in a hedge, at the foot of the pole with the transformer on it. Tampering could be an issue - wouldn't it be hilarious to turn it off!!!

I think EON quoted about =A330K for the new transformer and connection to the house - seems good value to me!

LGF

How long is a piece of string? You need more detail than that to assess the likely (and future) loading

SNIP

It will probably pull out a lot easier when attached to the back of a cable thieves lorry!

The voltage drop is less relevant in mains wiring than the power loss

- heating effect.

nevertheless I would install 100A cable simply because its so little more you might as well.

And gives you enough to run a heat pump as well...

No reason not to run it yourself either, and simply leave the hookup to the power company.

I installed mine. A lot cheaper than the leccy co doing it. They gave me the cable and a safety tape.

Odd way to do it, but it works for me..

As far as I'm aware you are permitted a small percentage voltage drop from the origin of an installation (i.e. 350m away). So, for a lighting circuit, this is supposed to be 3.5% max. I'm not sure how easily that will be achieved given that the lighting circuit is going to add ~50m.

What's 100A cable?

Not an answer to your actual question, but a point regarding the pulling of large cables.

At our work, where they had to pull at 240mm2 they pulled it in as 2 sets of 120mm2 singles, paralleled up.

They said the tended to use singles rather than a fat cable due to manual handling and cable flexibility / termination considerations.

On 19/07/2011 13:42, legrandfromage wrote: ...

and for replacing it when someone nicks the lot.

Colin Bignell

Ferret onna string, send ferret down pipe, attach progressivly thicker string until strong enough to pull lube'd cables through.

JGH

That I think is worth noting. I'd not want 350m of cable between the meter and house. It'll have to be quite chuncky and therefore enimently knickable. Not to mention the power loss, assume a 10v drop that's 1/2 a unit for every 50A of load or 1/2 a unit for a 5A load over 10 hours, the base load of a normal house with people in it is around 5A.

Pretty sure the power companies are happy for others to dig trenches, lay cables themselves and they just check that it's all been done properly and connect up. As has been said they may even supply the cable as it will be their responsibilty once connected.

I think it is a crazy idea to be running 350m at LV after the service head. You will be responsible for the voltage drop and it will be almost impossible to meet the regulations (3% lighting 5% power) throughout the property without using oversize cables. If you want to run the cable, fine, but let the DNO take it over and have the service head and meter at the house end. As someone else has said otherwise you will end up footing the bill for heating the ground around the cable. If you ever install solar panels then you are meant to keep the voltage drop(rise) to 1% which will be more difficult if the service head is

350m away. Regards Bruce

Circuit protection for conductors in parallel is not simple.

Or possibly even 100A per phase to make it worthwhile...

Probably easier to come at this from the other way and work out the maximum voltage drop per metre (Vdm) that we can tolerate. Lets argue that the cable run is a distribution circuit (seems fair) and hence is subject to a 5% drop limitation, so in this case 20V as this is a 400V circuit. Lets assume 100A/phase.

Vd = Vdm * 350 * 100 = 20

so 20 / ( 100 * 350 ) = 0.6mV/m

To get under 0.6mV/A/m you would need 70mm^2 4 core SWA which gives a drop of 0.55 mV/A/m (I am assuming 70 deg C limit cable here - Table

4D2B BS7671:2008 - you could use 90 with appropriate switchgear, although the quoted voltage drop for that will be even higher),

However this is complicated by a few things. Firstly the voltage drop specced for the cable is based on the assumption its running at max temperature. 70mm^2 is good for 150A (Table 4D2A), so this is actually going to be an unrealistic pessimistic figure to use.

Its further complicated because for cables with conductor sizes over

16mm^2 there is the cables own inductance which will add a reactive element to the voltage drop.

Its yet more complicated by the fact that this will not be a balanced three phase load, and hence there will be a neutral current which will also account for some voltage drop.

So all in all you need more detail of the actual loads to do a decent calculation. (however gut feel suggests the 50mm^2 SWA may well be adequate for a 60A/phase install)

(Don't that the above as gospel without checking - its late, and I may have missed something!)

You can't guaranty the current flows equally down each conductor. Its actually easy to fully protect them, just put a fuse in each conductor. It just doesn't allow full use of the available copper.

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