During a discussion elsewhere someone has suggested using a curly phone cable, with RJ11 connectors, to carry low-current 230V mains. This seems like madness to me. The proposer supports the argument with a copy of a phone cable spec that shows the cable is rated at 300V, but they forget the connector spec is rather less than that. Am I being an overly safety-conscious dinosaur?
230/2440VAC has peaks in excess of 240 x sqrt(2) = 340V
If both the cable and connector is truly rated at 300VAC then I guess it does conform, though I would insist on a note that it is not custom and practice to use such cable and connectors and not your decision to use them. Plus good labelling and correct fusing.
The connectors are not touch safe and would fall foul of the regulations for use in domestic environments. A lot of the old Bulgin plug and socket styles failed that, even though they were rated for mains.
The real problem is the mis-use of a connector that is assumed to carry low voltages to carry a much higher voltage. People may damage equipment if they plug a 240 V RJ45 connector into a device that is expecting to see a few volts for Ethernet signals or for power-over-Ethernet. There is also the risk of the live pins, shrouded though they are by the plastic of the connector, touching a person - suppose you pick up the connector by the pin end and your finger end happens to compress enough to touch two pins with
240 V between them.
One connector, one signal. That's why I don't like to see devices that have a 3.5 mm plug on the end of a cable from a PSU (I have a rechargeable razor like this). Not dangerous, but if you plugged that into an audio device with that socket, you'd probably damage it.
RMS to Peak is SQRT(2) or 1.414 times. 230V * 1.414 = 325V
If you test on a shaver socket, or if you test with a mains distribution which is "higher than nominal", your insulation needs additional margin. Some mains can be 270V instead of 230V. Well outside the allowed value. The shaver transformer is good for higher voltages like that.
And... only a fool would do this on an *outside* install. I assume this is a power connection to the shed. Many cables are not UV rated and cannot be used (for long) in full sunlight.
Even proper cable, requires good installation technique by the person doing the install. The cable is not likely to be the only expense, on an outdoor install.
There was once an XLR mains connector, the LNE model, but this was discontinued long ago due to safety issues in domestic use.
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Before the XLR, the BBC used the LNE version of the EP series for mains.
I've built a unit for sending mains down a SMPTE hybrid fibre/copper cable, using the LEMO connector in common broadcast use. I do test for one of my units being on the other end of the cable before turning on the mains, as many broadcast cameras (£30K-ish) also use this cable.
Well I can think of a few things to consider... The wire cross section even on CAT5e is something like 0.17mm^2, with a max continuous current draw of 1.5A. So let's hope the thing on the end of the wire does not need overload protection.
DC resistance is 140 mOhms/m so say you had a 1m lead, connected to a supply point with say a loop impedance of 1.37Ohms (the max loop impedance for a B32 MCB), your prospective fault current would be:
230 / 1.51 = ~152A
Quick check with the adiabatic equation:
s = sqrt(I^2 t) / k
If we use the normal k value for PVC, and fault clearing time requirement of 0.1 sec, then we get a minimum cross section of ~ 0.42mm.
So basically you have no fault protection - the cable could burst into flames or vaporise on a short circuit.
That is before you get to the problems of the normal RJ style connectors being mail and unshrouded - so a plug on both ends of the wire!
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