I'll try not to be too long-winded (!)
The door between our hall and conservatory opens into the hall and I want it to open outward into the conservatory. The frame is one-piece (rebated), so I can't prise off the door stops and the opening will be slightly smaller than now, with the hinges on the existing (broad but not very thick) jamb. A wide old Victorian door, with no chance of replacing it unless custom built (I've looked extensively), but good and solid so plenty of scope to modify it. So the job I plan is:
1 Mark the dimensions on the door in place as is, allowing for 2mm gap. 2 Remove all fittings, then the door, trim to size according to the marks and generally refurbish. 3 Re-hang on new hinges, new lock, etc. 4 Build up the frame to form a new jambNow, the question is how to seal it as the conservatory is very draughty, so it's effectively an external door. I would rather avoid the 'plant on' seals I currently have as they are unsightly. Conventional modern weather stripping is set into a groove in the frame. Routing this in situ would be tricky but a groove around the edge of the door would be relatively simple. Is there any reason not to fit the weather strip to the edges and top of the door instead of the frame?
Any critique of the rest of the plan is welcome of course.
Cheers