Replacing radiator branch with microbore

Jun 28, 2024 Last reply: 2 years ago 8 Replies

Our heating uses an Y plan although as we use Wiser TRVs the operation is more like a S plan with many zones.



After spending time balancing the radiators the first radiator on the trunk has been tuned to being barely 1/16 of a turn open on both sides (there's no TRV as it's part of the always on route to meet the boiler requirements). My tuning has been mostly successful and I was much happier with the performance of the furthest radiators which are possible slightly undersized this winter.



The main downside is this radiator now hisses when the heating is on. I've confirmed it by adjusting it open and the noise attenuates as the return valve is opened.



I can see from the pipework there are visible repairs or alterations on the main trunk in this area that predate our stewardship, with various patches having been done. It's not impossible that there's some restriction occurring here that impacts the performance down the line. I can also see evidence of a past leak on the floorboards around that radiator and the pipes above floor themselves are blackened.



However that aside, I wondered if replacing this section of 22mm trunk and branching to the rad in microbore would help anything, I'd also be tempted to do the same on the next radiator which happens to be the bathroom radiator, soon to be a towel rail.



I would imagine doing so would reduce the flow and allow for more valve authority of the lock shields and reduce or eliminate the hissing - but perhaps the pipe itself would become an issue? What size might be appropriate or how can I establish this? Is there anything to consider if using 15mm for the final connection into the radiator?


What pressure is your pump running at..?

It's a Grundfos pump currently set on the 'II' mode which I think is constant speed. 'I' doesn't get the heat to the furthest rads and 'III' is too noisy. There are also two constant pressure modes but having accidentally set it to that in the past and not having great results heating engineer recommended to use the currently set value (on the basis "that's what I usually set").

Silent Ice snipped-for-privacy@example.null wrote in news:v5r7e3$erq4$ snipped-for-privacy@dont-email.me:

I was going to query the pump setting too but it seems you have taken a logical approach. I assume that the distant rads that are problematic have their lockshields fully open?

My guess is that your well locked down one is both small and very close to the boiler/pump end? And what drop are you trying to achieve? If it is a small rad then you are unlikely to get the recommended system drop but I wouldn't put too much emphasis on that. Having a small rad on at

1/8th and dropping only 5degC will still have so little flow through it that it will not upset your overall system performance.

On restricting the flow with a section of microbore, I'd say that was worth a punt, that is if pipe length (inc flow & return) is 2m or more, less and I wouldn't expect much difference. I'd keep 15mm rad tails for aesthetics then convert to 10 or even 8 under the floor. I have used

10mm plastic microbore in the past for a similar branch and found it easy to use and cheap. Also, the additional narrowing caused by the joint inserts adds a little more restriction. If you have a magnaflow type filter in your system I wouldn't worry about the microbore clogging and you seem the sort who would be able to handle that if it did.

Yeah they've been left open, I think part of the problem is they are also recent additions and I sized them based on a calculator. With hindsight, the rest of the house is oversized and so the newer ones struggle compared to the rest of the house and should have been plus sized as well.

From the pump there's about 2.5-3m of pipework to the branch off and it's the first on the run. A type 22 it's narrow but fairly tall approx

30x70cm. After watching a few videos and articles I've not thought too much about drop but just that they start to heat at around the same time. This is aimed at balancing room temperature rather than the output of a given radiator. I found to get the drop as recommended there was almost no flow getting to the furthest.

Unfortunately it's a very short run, the main trunk runs under the landing floor and it's a corridor so everything branches off from this, so there's probably 30-40cm to this particular radiator and same for the bathroom. The other radiators are off longer branches (some much more). If using thinner pipe might not work to restrict flow to the first radiators then there might be an optimisation with the pipework of the furthest to think about.

Didn't think about blocking being a problem. We don't have a magnetite filter, it's not easy to find a suitable place to fit but have considered it and had a quote done 18 months ago but didn't go ahead.

Silent Ice snipped-for-privacy@example.null wrote in news:v5ttv3$10slr$ snipped-for-privacy@dont-email.me:

30x70 is tiny so I'm not surprised. As your balance doesn't appear to be great I'd be inclined to go a bit more scientific using a handheld IR thermometer to monitor flow & return at each rad, you may learn a lot. Best done by applying PVC (insulating) tape to the rad and monitoring the temp of that, 1 bit high on the flow side and 1 low on the return side.

I have done it using the feel of the pipes by hand but as you are having problems it may be worth the effort. As I have the bits (IR them 15quid) I always do it high tech now. Useful too to note if you have dramatic reductions in the flow temp at distant locations, you shouldn't.

Also, perhaps better to balance output and rely on your TRVs to cap that off when the room comes to temp. By all means throttle down hugely oversized rads later if you feel they are 'hogging' the boiler's output.

I only thought of this after posting but why not artificially lengthen that run by having a moderate coil of plastic microbore under the floor when you remake that connection? Plastic as its ID is smaller than copper and heatloss lower (wrap the coil in fibreglass to keep the heat where you want it). 10mm plastic microbore is about 40quid for a 25m length.

Highly recommended if you can find a spot and it really is a straightforward DIY job. It can go on flow or return, anywhere on the main trunk.

The flow through the 8mm pipe will be ~2.5 times less than 15mm pipe and that will restrict the total flow of hot water. Why would you want to put in a flow restrictor..?

Because the flow restrictor that he has is noisy, and it's needed to get the system balanced to the point where the last rads get warm.

Having a longe length of 8 mm *should* be less noisy that the single point of a valve turned down to "almost nothing"...

Thomas Prufer

On 15mm pipework, my 10 radiator system is totally silent, each radiator is fed from a manifold made up of

22mm pipe from the boiler.

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