Lintel Options

Jan 20, 2009 13 Replies

Not quite sure of the best way to tackle this. I've got an external block cavity wall - at least it's external on the top floor, there's a single storey block corridor with pitched tile roof on the ground floor. There are three doorways next to each other in the wall with block columns between them. It looks like a single concrete lintel has been formed in place across all three openings. The lintel's 260mm wide x 180mm high.



I want to widen one of the end openings by around 1200mm, effectively knocking through so the room inside the cavity wall & corridor outside it become one. This means removing the wall that's currently supporting that end of the lintel.



There's not enough space above the lintel to put a new one on top of it (the upstairs floor joists are only about 70mm above it), so the only option I can think of is to cut the lintel at the edge of the last pillar, make that pillar at least 150mm wider with blocks, then fit a new lintel from those blocks across to where the new opening will end.



Are there any other options, & if not, what's the best (cheap) way of cutting through a 260mm x 180mm concrete lintel? I know a hydraulic masonry chainsaw's probably the easiest way, but suspect they're hideously expensive to hire (especially as the few hire sites I've looked at say 'POA' for the price). I have got a 9" angle grinder & diamond disc, but that only cuts to 70mm depth. Start with that then bash away with a cold chisel?


Maybe I'm missing something, but isnt the logical thing to cut the existing lintel halfway across the pillar, so the new one also sits on half the pillar width?

Re cutting masonry, when grinders and holesaws fail, the usual answer is to drill a row of holes then break through with a chisel.

NT

A) SDS drill?

B) Cut two 70mm slots about 15mm apart. Knock out the 15mm strip between the slots. Repeat on the other side. Drill a few holes through the remain ~50mm piece of lintel. Hit it with a sledge hammer to snap it off.

That was my first thought, but the pillar's only 200mm wide, & has another block wall going off at 90 degrees which I'd need to partially, errm, 'modify' for access.

OK thanks.

Haven't got one of them, but I have got a compressor & a couple of air chisels. Unfortunately neither of them want to work after a few months in a damp shed :-/

Ah now that sounds like a good plan - cheers. Actually given how quickly a diamond disc chomps through it, I might just cut enough slots until I've got a trench wide enough for the grinder to fit in - then do the next 70mm slice.

Shock horor! You don't have an SDS? Go & buy one immediately!

Get one of these:

formatting link
?_dyncharset=UTF-8&fh_search=36136They're fantastic for the price and they make taking masonary apart a doddle. Having installed a lintel myself last weekend I don't know where I'd have been without it.

I was looking at those earlier, as it happens. Have they got a rotary stop? A new air chisel would be a lot cheaper, but one can never have too many toys ;-)

formatting link
?_dyncharset=UTF-8&fh_search=36136> They're fantastic for the price and they make taking masonary apart a

I'll bet your arms were aching afterwards. There's no need for something that heavy/powerful for masonry work - ok for breaking up concrete, though, I suppose.

Yes it does have a rotary stop. Altogether it's a very good machine. The only bad point is that the knob on top that turns the rotary action on and off is a bit weedy. It could be a bit more robust, but it wouldn't stop me buying one.

It's a pleasure to use, in fact so good that I need some more things to demolish!

I treated myself to one today, & it chomped through the lintel & wall rather well. It's certainly robust, but by christ do you feel the weight after holding it above your head for a couple of hours!

Yup. That's the problem with most of these cheapies.

Erbauer cheapy - 5.8kg, 1300W Bosch @ £389.99 - 5.8kg, 1050W Makita @ 429.99 - 5.9kg, 1100W

Now try finding a cheap and decent 2Kg type. That's all that's needed for most use - unless you're breaking up a lot of concrete.

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required