Jumping to conclusions...

Nov 22, 2021 Last reply: 4 years ago 43 Replies

A fairly dull tale of electricity, and making assumptions!



Following a heavy rain storm a few weeks back, one of my garden circuits was tripping its RCD. So I though I would work out what was going wrong and fix it.



So there is a SWA that feeds a junction box, and that then connects to two pillar mounted lights (controlled by a separate PIR detector) and one socket close to where the cars are parked (handy for battery chargers etc, or when my mate with his leaf visits and needs a top up!)



So I though, I would make a start at the job and disconnected the feed to the main junction box at the end of the SWA and then check if the RCD will reset. Yes it does. So the SWA is good.



Aha I thought, I know what this will be. Previously one of the pillar lights was tripping the RCD because insects had managed to migrate lots of wet soil or other damp gunge into the small connection box hidden under the base of the lamp. So I fixed that one by ditching the box, putting in some wagos and cocooning them in self amalgamating tape, before tucking them back under the base of the lamp. So I unscrewed the other lamp from the top of the pillar, scooped out loads of damp soil, and opened its small connection box. It did not look too bad in there, however I gave it the same treatment.



Nipped back to the JB and tested it with the insulation resistance tester, expecting a sensible result, and, less than 100k Ohms resistance (i.e. not good!) measuring between L&N joined (so as not to expose the PIR to 500V) to earth. So I disconnected the light I had just fixed, and that was no different. Disconnected the other lamp fixed last time. Also no better.



That's odd since there is only the one socket remaining connected now, and that was literally 10" away on the other side of the wall with a cable running straight out of the back of the JB and into the back of the socket - so not much scope for that being damaged. So I looked at the socket, and it looked ok. However I disconnected it at its terminals, retested, and still knackered!



In the end it turned out to be the 10" bit of 1.5mm^2 T&E feeding the socket, that was fully enclosed in wall! I pulled it out and stripped it apart, and there was no obvious visible insulation damage, but the earth wire was showing corrosion in the middle of the cable so water had definitely got in there.



So I stuck in a new cable, and while I was at it, replaced the socket with a double (and mounted it higher up the wall this time to make it easier to get to without kneeling in the wet grass!) Jobs a good one. Only took about two hours longer than I expected!



I had a similar thing. A 2.5 cable in a duct started tripping the RCD. I never found the fault because it was under concrete, but the fact that the cable wouldn't pull through was a clue. There was some differential subsidence that had cracked the concrete so I'm supposing that the duct and cable were damaged.

At one time all the outdoor circuits here were on the same RCD, and that caused much wasted time, so I separated them off into five circuits each with its own RCD.

Bill

So you replaced the 1.5mm2 T&E with the same and upgraded the single socket to a double.....

I'd be using 4mm2 or 2.5mm2 with a 20A MCB for that doubel socket...

(I am assuming the SWA is 4mm2 or higher)

No, I replaced it with 2.5mm^2 since that was handy...

Its a moot point though, since the SWA feed is 1.5mm^2 (although it is a XLPE SWA, and the termination points are metalclad - so is actually rated for 27A)

Its fed from a 16A MCB.

The whole circuit was originally only provisioned for lighting, the socket was a later addition.

The change to a double socket does not really have much bearing on things since in practice it won't carry a high load in both sockets at any time. The cable is adequately fault and overload protected both by the MCB and also has overload protection courtesy of the notional 20A design load imposed by a socket (I will ignore the additional 12W of lighting!)

If you do the design on the circuit[1], then it is in spec and meets its disconnect times for L to N faults. The only marginal part with the change to a double socket, is if you fully loaded it with long term loads, then you would risk tripping the MCB.

No, see above.

It's one of those cases where if installing again from scratch, I would design differently since the use case has changed, however it is adequate as it is, but has no capacity for expansion.

[1]
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In message <snfkbp$12lb$ snipped-for-privacy@gioia.aioe.org>, SH snipped-for-privacy@spam.com writes

I'd use one of these

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Yup, good plan. I did something similar by moving all my outside and outbuilding circuits to their own CU, as well as their own RCDs etc. So in a worst case situation I could turn the whole CU off to isolate the lot.

So you have a 16A MCB on 1.5 mm2 SWA feeding a double gang socket feeding a EV granny charger occasionally....?

thats some nice underfloor heating for the lawn/driveway (assuming you've buried it) as I didn't think 1.5 mm2 was actually rated for 13A continuous load?

10 amps load for a granny charger. They?re limited to 2.2kW IIRC.

I?m gonna guess that John has done all the sums.

Tim

11 amps through a length of 1.5 mm2? bit close for comfort I should think and wonder what the voltage drop is like... :-)

Over 10? of 1.5mm2? Probably not a lot. ;-)

Tim

Yes, in reality that's what I did, following Adam's instructions.

Bill

1.5mm armoured is rated at 21 Amps!

11 amps wd give about 4 volts - i.e. well within spec even for an (old-fashioned) lighting circuit. Even 20 amps would be OK.

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Very occasionally (like once or twice a year) yup.

Have a look at:

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2 core SWA XLPE will can run to 27A - although if terminated into thermoplastic enclosures then you can't realistically exceed the PVC rating. However that is still 21A, so more than adequate.

The SWA is clipped direct, not buried.

1.5mm^2 has a round trip resistance of 24.2 mOhm/m. So for a 12m cable, that is 0.29 ohms. At 13A that will amount to about 50W total dissipation, or 4W/m. So not going to be enough to keep your hands warm!

(and most granny chargers are less than 13A load)

Could I suggest you do the sums, rather than just guessing? :-)

1.5mm^2 will drop around 29mV/A/m

So for a 12m cable with 11A that would be 3.8V. Well within the 5% (11.5v) permitted for a power circuit. Since this is also a lighting circuit, then one could argue it should be within the 3% (6.9V) limit - which it also is.

There is also 12m of SWA with the same CSA feeding it - hence why I did not bother using anything larger initially.

its probably I am so used to doing:

domestic lighting circuits in 1.5mm2 on a 6A MCB / RCBO

and doing 2.5mm2 radials on a 20A MCB / RCBO for appliances

and 2.5mm2 ring mains or 4mm2 radials on a 32A MCB /RCBO

SO I would never dream of allowing 11A continuous load through 1.5mm2 cable :-)

you might not, but the regulations allow it.

Back in the late 1970's early 1980s it was common for 1.5mm T&E from a

16A MCB to feed 3kW immersion heaters. It is still allowed today subject to voltage drop and installation methods.

I do not think that anyone does that these days.

When I bought the current house, all the lighting was on 1.0mm1 T&E and traditional filament GLS or halogen GU10 bulbs everywhere

I replaced all the 1.0 mm2 T&E for 1.5 mm2 T&E and swapped out the filament bulbs for 8 watt LED GU10s or SESes.

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