I have a flat roof I'd like to improve the insulation of, mainly to stop cold bridging and reflect a bit of the solar gain. The outside is inaccessible without major scaffolding, which leaves me doing things to the (artexed) ceiling of the room underneath. Unfortunately there isn't a lot of headroom to play with - perhaps 40mm max, better would be 25mm.
I thought about attaching some of that celotex that comes bonded to plasterboard, which would make a new ceiling surface which could then be skimmed and painted. However, by the time you have the 12.5mm plasterboard it doesn't leave much thickness of PIR to do the insulation. Doing the R numbers on various kinds of boards at this thickness they don't seem very insulating (R<1 for most).
One problem with this is that the board has to be strong enough to support its own weight, and when you start bonding plasterboard unless it's thick it'll just snap, either in transit or when fitting. There are a few boards wiht XPS and 9mm plasterboard, and some mythical 6mm ones, but they don't work out any better. Meanwhile the basic foam doesn't suffer from this problem as it has a bit of spring to it, and 25mm of PIR is a lot better than 12.5mm of PIR. But on a ceiling it doesn't need to support anything, merely the weight of the surface decoration. If the ceiling is being skimmed it then has to support the weight of the skim plaster, but maybe the answer is not to skim?
So I wondered about using raw celotex, either foil both sides or just foil on the roof side, followed by some kind of lightweight surface treatment for decoration purposes.
I got some ideas from this old thread that googling found on HOH (yes I know):
And then the question is: what kind of surface treatment would work? It could be painted, but there might be too many imperfections to show through (eg taping the joins, the heads of the fixings which typically dome somewhat). Could you wallpaper it? Could you do a really minimal skim coat to smooth out the bumps? What would stick (bearing in mind this is a ceiling, so gravity is not our friend here)? How about movement? (does celotex expand much with the heat?)
Or is this a really terrible idea? Any better suggestions?
Thanks Theo