How do you make a Power Cord Spring?

Jun 02, 2006 9 Replies

I am replacing the power cord on a Radial Arm Saw and unfortuately, the manufacturer does not just supply the cord but you have to buy the cord with the motor. The power cord is coiled (like a spring) so as the saw moves across the arm, the cord is stretched and as it moves back, the cord contracts into a tight spring and stays out of the way. I plan on getting an extension cord to replace the bad one, but the question is: How do you make a straight cord to contain a permanent coil?



Any help is greatly appreciated.



Try a post to rec.woodworking but post the brand and model number.

You can't. There is a separate "spring" material and design inside those cords to make them spiral like that, and they have to be manufactured that way. You'll have to buy a cord of the same type in order to successfully replace it.

HTH Pop

Correct. You may get lucky scouting for a dead saw and rob the cord though.

Do a Google search for "retractile power cords"

You should find something to use or adapt.

Charlie

Thanks everyone for the help. I found a company that sells these types of cords on the internet at:

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They were pleasant to deal with and promised a quick delivery time.

Thanks again for your help.

I have one I took off a dead craftsman RAS. I don't think I will ever have a use for it; be glad to send it to you for $5 to cover expenses.

Buy a coiled extension cord at Home Depot, and cannibalize.

Before they invented self-coiling cords, didn't they use a plain cord with a spring holding up the center of it. (Yes, they did, maybe not on RASes but eleswhere.)

buy a coiled extension and butcher it into the cord you need.

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