Before I go into deep detail here I am putting this question out just in case there may be something I overlooked. I installed this boiler and controls (complete) 35 years ago and maintained it ever since, I am familiar with pressures, flows, etc. Last winter I shut off my supply valve to the regulator 12#, after shutting down the boiler my pressure dropped off to 0 psi. I visibly checked through 2 zones and found no leakage, it kept doing this and still does. I removed the automatic vent valve above the flow valve, also removed the expansion tank. Plugged the 1/8th inch outlet and used the 1/2 inch to connect a line adding
21# of air. This kept solid for 24 hours, after visual checks and pressure test I am 100 % confident no leaks in the system are presentThere is also no indication of leakage in the boiler, I removed skin, cleaned and checked all I could see, I did not want to remove the outlet hood above the boiler tubes as it was cemented to the water jacket.
I have been hearing a slight gurgling for sometime, inside the boiler. I am aware noises can travel, however I am certain this gurgling is from the boiler internals. All air has and is purged from all the vent valves in the system. along with the automatic vent valve.
Now here's a kicker that just happened today. Yesterday I add water to bring up pressure to
12# (from 7#) it went down to 7 again as it has been, and then it actually went back up to 10lbs...Valves around regulating valves are closed and do not leak through.. Is it possible I somehow have air trapped in the boiler cavity that will not vent?. I am trying to keep from spending $3- 4000 for another boiler unless absolutely necessary. If I need to my next question I will post in greater detail thanks