I'm installing a tankless water heater at the opposite side of my house from the natural gas meter. I have a dedicated pipe-run going directly from the meter to the appliance. My primary problem is getting the approximately 65 feet of new black pipe to COMPLETELY hold the test pressure. All the inspector cares about is 15 psi for 10 minutes, but this is my family's house! More details are below.
Sun at 4pm - 15 psi Wed at 4pm - 15 psi Thurs at 9pm - 13 psi Fri at 9pm - 12 psi
I'm guessing the delay in the leak was caused by the extra time needed to force the pipe dope out of the threaded connection. Once the seal finally broke, I'm guessing the leak rate will be more constant until that point when the operating pressure gets down to the 1-2 psi range. Then the leak rate would slow.
Bottom line, I suspect I have not totally tightened a jont well enough and that is the source of leak. I started this job by using Harvey's Pipe Thread Compound, then I started using Rectorseal on the last couple joints. I'm beginning to wonder if I should have used Harvey's TFE past since that stuff does not appear to be nearly as runny as the other two products.
Anyway, I'm interested in hearing about similar installation experiences, and I'm always open to suggestions regarding installation, pipe dope, pressure testing, etc. Thanks