Hello,
I'm building a recessed medicine cabinet for a rough opening 24" x 30" with a 1/2" plywood carcass and 11/16" x 2" trim. The inset door will end up about 22" x 27" and hold a 19" x 24" mirror. A few of the door details are confusing me:
1) What reveal should I shoot for with the door inside the trim? I was thinking 1/8", but perhaps that is too large. The overlay of the trim on the inside of the cabinet is 1/16".2) I don't want a euro-style hinge, so I'm planning on some variant of butt hinge. If I don't want to mortise the hinges, then the hinges' total thickness when closed will have to match my desired reveal, right? So I would use an inset hinge or "no-mortise" hinge. Is it important to use a "partial-wrap" version?
3) I was thinking of making the door the same thickness as the trim, the shelves the same depth as the carcass interior, and relying on the doors as a door stop. Is this reasonable, or should I leave a space between shelves and closed door and use some sort of catch?4) My door frame will be 1 3/4" wide and perhaps 11/16" thick. Would a rabbet leaving a projection 1/4" wide and 5/16" thick be strong enough to hold a 19" x 24" x 1/8" mirror and a 19" x 24" x 1/4" plywood panel? Depending on the total door weight when I'm done, I'll probably use three hinges. Any help would be very appreciated.
Thanks, Wayne