I was milling 1/4" wide 3/8" deep mortises in 1-1/4" legs in a router table with a 1/4" Whiteside solid carbide spiral upcut bit in a PC 7518 router -- nothing I haven't done a number of times before. I milled the first mortise and was in the middle of the second when the piece started vibrating and hopping. I turned the router off and found that the bit had raised out of the router by a good 1/4". Not good. The collet certainly wasn't easy to get off, and when I did I couldn't seen any buildup inside or on the threads. The bid was exactly the same diameter as all my other 1/4" bits to a few thousanths.
OK, next suspect was the collet. I had another identical one from a PC
690 router, so I installed it and gingerly started cutting mortises. Same thing. Probably not the collet alone.The last suspect was the router chuck. It appeared normal except that the threads were rough rather than smooth. Maybe the threads on the collet are binding against the rough threads of the chuck. I washed the collet in mineral spirits, and put a drop of light oil on the chuck threads, thinking that maybe a bit of lubrication would make the problem disappear. Which it did. I milled the rest of the mortises without the bit rising out of the collet.
A quick search through the wreck showed that this has happened a number of times in the past. Always with a spiral upcut bit, which is not a big surprise since the force on the bit wants to pull it out, unlike most other bits.
Bay Area Dave and Swingman both had this happen to them, and both with PC 7518 routers. If your interested search the wreck for a thread titled "climbing bit" in Feb '04. Others have mentioned other PC routers, and a few had the same problem with Craftsman routers.
My conclusion is that there is probably no single cause (unless somebody doesn't tighten the collet enough. :-)
The causes mentioned include
- 1/4 in. spiral upcut bit
- a gunked-up collet.
- rough threads on the router chuck. I wonder if there was a bad batch of chucks during a production run on 7518s.
- and no lubrication.
As Michael Conrad used to say on Hill Street, Let's be careful out there.