I'm building garage cabinets for a client -- 21 feet wide, 5 feet tall,
16 inches deep. The client wants all-plywood construction, and that's what I'm doing, except for clear pine face frames.Not counting non-planar and out-of-square walls and ceilings, the carcasses and face frames are great. Unfortunately, the 1/2-inch plywood doors warped, as I was afraid they would do. These are just plywood panels set flush with the face frame using T-hinges. She likes the rustic look of the silver hinges with high-gloss white paint, but she doesn't like the warp. I don't blame her; I don't like it either.
I'm looking for a fix for the doors. Here are the options I've thought of so far:
- Double up the plywood. I'll have to rip 1/2" off all the shelves, and I don't think it will work, and I don't think it will look good.
- Apply a frame around the edge of the door with a diagonal piece. It would look like a barn door. I'm leaning toward this one.
- Make new flat-panel doors. The T-hinges wouldn't work well with these, because the frame would be too narrow.
Anybody have better suggestions?
Thanks,