Does anyone make a single-gang surface-mount box with 20 mm conduit knock-outs on the left & right sides (rather than the top or bottom)? Obviously I don't mean in the middle of each side (where the fixing screws go), but below the screws, like some of the knock-outs in steel flush-mount boxes.
The trade deal with this by having a 20mm holesaw (with centre drill) in their toolkit :-)
Kind of obvious when you think of it but it was like an epiphany when I first saw it (2nd year apprentices are generally less impressed, or so I hear).
I imagine they have a 25mm one too for the reverse situation.
I dunno; but on a related note... I'm currently wiring up some sound-surround speakers with flush-fitted cables, and am using these light-switch boxes:
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These are the shallow ones that have a single pre-formed oval hole, which has rounded-off edges to avoid chafing cables and not using a grommet. However, in the other sides they also have knock-outs for two side-by-side holes; these by definition won't have smoothed edges and won't fit a grommet.
I'm curious to know how these are supposed to be used? Just 'carefully'?
Not that I found. I built a jig as I had 20 or so to do and used a 4mm pilot with a stepped hole cutter in the bench drill. This gave a very good finish and the holes ended up in the right place!
OK, I could probably do with a holesaw set anyway, although I'll have to shop carefully --- the last time I bought one, I had to take it back as I found that the core was too big for my drill chuck.
I've never found the sets to have exactly what I wanted so have bought individuals when I need them.
As an aside, have you noticed on Toolstation (& prob others) that you can find what you need near the top of a page at a higher price than apparently equivalent others further down.
Very noticeable in your case:
Expensive £14.13:
83315 PUNK Holesaw Arbor Hex 14mm-30mm Each £5.34
92947 PUNK Bi-Metal Holesaw 20mm Each £3.84
27763 PUNK Bi-Metal Holesaw 25mm Each £4.95
Cheap £6.31:
42954 Holesaw Arbor Hex 14 -30mm Each £2.06
28605 M3 Bi Metal Holesaw 20mm Each £2.00
56846 M3 Bi Metal Holesaw 25mm Each £2.25
Cheap still claims to be "Heavy duty, for industrial use". Ok 'punk' brand claims higher a specified cobalt content but for a few boxes . . .
You'll probably find they drill oversize and leave the hole a bit rough but the grommets (or conduit fittings) should cover any sins. Plus go easy on the pressure to avoid the knockouts being disturbed.
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