Hello all,
We recently moved around the house a bit, and found that we have enough room in what used to be the living room to install a smallish pool table (it's a big room- too big to be comfortable when watching tv)
I checked around, and those suckers are expensive! So, I looked at just getting the slate- but it seems that's where all the cost is... and it is still outside my price range right now.
My wife suggested one of those cheap little ones they sell at various retailers from time to time, but I hate to throw away money on junk made from termite puke and plastic veneer. They're too small, and as an added bonus, ugly.
So here's my plan- and I'd welcome any advice or experiences you may have had with parts or all of this.
I'm thinking a torsion box may be the thing for the table. My budget will accomodate a top made of MDF and formica, but not stone. I've got a working idea that I could make the torsion box with two or three
4' x 8' sheets of 3/4" MDF by cutting two 3' x 6' sheets for the top and bottom, and making the internal ribs from the leftovers. It'd make a small table, but I want to be able to use it, not look at it! :)Because MDF is a little on the soft side, I'm thinking it couldn't hurt to screw the top and bottom to the ribs, fill the screw heads with bondo, sand flat, and then laminate the top to make it a little less prone to dents and dings.
Here are the main points of consideration as I see them:
- Will 3/4" MDF that has been laminated be tough enough to withstand the odd billiard ball dropped on it, or is it going to look like the surface of the moon in a few months?
- With the torsion box design, is it necessary to laminate both sides to equalize moisture content changes, or does the lattice inside eliminate that as a concern?
- Would it add structural strength (beyond simple ballast) to fill the cavities between the ribs with some material (foam board, sand, concrete, whatever you fancy for something like this...) or is that an unnecessary step? To make the table heavy, I can always weigh down the legs.
General torsion box advice/experiences welcomed here- I know a lot of you guys use them as assembly tables, and I figure those must get a bit of abuse as well.
Lest anyone get too worked up about the basic premise- I fully understand that this won't make for a professional table, but I'm not a pool shark, so I figure it'll be good enough for screwing around in the rec room. It's got to be better than a $200 plastic thing, anyhow. I just want to avoid any particularly stupid mistakes when figuring out the general plan for the top.
Also, I have specified MDF as opposed to plywood because it is a waste to use funiture grade hardwood ply and then cover it with felt, and the general softwood stuff is too irregular for me to trust it in this application.