A buttefly jewelry box projec I have been working on since before christmas keeps getting ruined while routing different pieces. I am attempting to pattern route with a 2 flute carbide top bearing bit. I've used both a Porter Cable that I find still to be sharp (judging from digs in fingernail and the nice shavings) and a brand new Amanaa bit.
When I round the top of the wing and come along the side where the edge grain is at it's shortest, the bit rips about 1/2 off the side, thus ruining the piece completely.
I had initially posted about this when I made my pine prototype and was assured the harder purpleheart I am working would hold up. I am however, finding the opposite to be true. The Purpleheart is worse than the pine and in that 80% of the time the edge grain tears off.
Besides using a drum sander to do this part of the project, what other router techniques should I use? I have begun to consider gluing a piece of wood under that would run with end grain perpendicular to the edge grain to help support it.
Alan