I recently discovered that an area at the top corner of a swinging plywood door just below my kitchen sink has delaminated very significantly. The door is ~ 22" x 16". There's space up to 1/8 inch in some places and all told probably around 35 square inches of delamination. Unfortunately, dirt and dust has penetrated into the cravasses considerably. I don't want to replace the piece, which would be costly and I don't know where I would look for a replacement in any case. The edge of the door on 3 sides has a notch of ~3/8" x ~1/2", and I don't have a router (could probably borrow one, but I've never used one), so I'm loath to try to make a new door out of new stock.
I want to repair by cleaning in some manner and gluing and clamping, then refinishing the piece along with its companion door.
What kind of glue should I use? I figure I can clean in there some by inserting large pieces of sandpaper and pushing and pulling them and then shooting air into the crevasses. Not perfect, but it will help.
I was thinking of using either a wood glue or contact cement. Yes, I know that contact cement is unorthodox in something like this, but I love the stuff. It's very versatile and seems to be very tenacious once set. I'd use it outdoors to avoid inhaling the toxic solvents. However, I realize it might be a good time to buy a good all purpose wood glue, presumably a powder I mix with fluid (probably water). I tested my old container of Weldwood Plastic Resin Glue yesterday and it turns to powder when "set" so I'll have to discard it. What are some good all purpose wood glues of this type these days? Thanks for the help.
Dan
Email: dmusicant at pacbell dot net