Dove tail router jig

Jan 15, 2016 24 Replies

Having a home made router table top is great, BUT, it must be absolutely dead flat. So you might want to double check that if you have not done so. If there are low or high spots the jig will not perform accurately. And high and low can be just a slight amount to throw things off. With a long jig the deviation can multiply results and DT's are notorious for being finicky with proper fit.

Just something to double check before committing.

As some of us here here have found, when you start expecting better accuracy you have to have the right set up and more elements begin to matter more.

Just to let you know, you gave another answer to an unasked question of why should I buy a router table top, and by tacit understanding why a good solid mounting is required for that top. (similar to a wood working bench) or a good reason for a one inch thick mdf table top

Thank you for the heads up.

I have just returned from Rockler. The do have an old router plate insert that will work. Being old they did not have it the store so I have ordered it ($8). Next I will check for flatness. I totally hear you about DT's being finicky. If all looks good and the Rockler part fits, then I will buy the Leigh jig. If my router table is NOT flat, I think I will go buy a different jig (Porter Cable 4210 maybe) and my hand held router which was the setup I used on my defunct Rockler dovetail jig.

Here is an update. I received the Rocker router plate insert in the mail Friday. It does indeed fit which means I can use the guide bushing that is required for RTJ 400 jig. My router table appears to be totally flat. It was made of 1/2" MDF and 3/4" MDF glued and screwed together with a high pressure laminate attached to the top of the sandwich (all part of Norm's design). There are leveling screws underneath the 4 corners of the router plate which I tweaked just a bit to get the plate totally planar with the sandwich/high pressure laminate. Bottom line: I am ready to suck it up and buy the Leigh RTJ 400.

I will send one more update after I have made my purchase, read the instructions at least twice, and verified that it all works for me.

Thanks to Leon and all in this group for the valuable help..

Dick

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