Expansion along woodburner flue

Jun 06, 2014 18 Replies

We've got a woodburner in an outbuilding which I'm currently refurbishing. Whether the stove itself's ever really been used since it was installed out there, I have no idea - probably not, or very little.



The roof on the building's recently been replaced with plastic-coated steel sheet (instead of asbestos cement sheet). I'm in the throes of ripping down the old plasterboard and insulation, and replacing with more insulation and thin wood cladding.



The flue comes out the back of the stove and goes straight up through the roof. There's a couple of brackets holding it to the wall along the length. The bottom foot or so's single-skin, the rest is double-skin insulated.



I've had a fire in it this morning, stoked right up, to see what the external temps on the flue got to. The stove itself saw 400+degC. The uninsulated single-skin got to 300degC (and has gone a lovely dark straw colour...). The outside of the double-skin got to about 70degC. I know I'm going to need to allow about 50mm around the double-skin as it goes through the ceiling, and was going to box that off before stuffing the rest with insulation. The hole through the ceiling timber's going to be finished with a stainless finisher.



What did alarm me a bit, though, was looking at the outside of where the flue comes through the roof, with it all at the hottest. There must have been about an inch clearance between the metal flashing and the roof skin, due to expansion of the flue. Now it's all cooled down, it's back to flush. It's towards the edge of the roof slope, and the side of the flashing's tucked under the finishing piece for the roof edge - which bent up slightly as a result.



Should I be concerned about that expansion and do something about it...? Should the flashing be free to move on the flue? The top of it's underneath a rain collar on the uppermost section of flue, with a "hat" on the whole thing.


You probably need some on site advice from a heating engineer who has the appropriate professional qualification. If you don't then expect your insurance to be invalid if the worst happens.

/ . If you don't then expect your insurance to be invalid if the worst happens./q

Woe woe & thrice woe......

Jim K

Doesn't sound right. I'd expect the flashing to stay with the roof and be slighly clear of the flue. Attached and sealed to the flue is a storm collar that overlaps the top of the spigot of the flashing.

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Scroll down to the flashing kits at the bottom of the page.

And this is the point where photos would be REALLY useful, isn't it?

External overview (cold) -

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External closeup (cold) -

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External closeup (hot) -

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At that point, the double-skinned outer wall just inside the roof was about 70degC. The outside of the stove was near-on 400degC - I'd deliberately provoked it into blast-furnace mode, to get a worst-case situation. The uppermost section of the single-skin was about 200degC.

Inside view -

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It's 1750mm from the one and only support bracket up to the roof skin, btw

- the bracket's on the double-skinned flue

Are you in a smokeless area, I saw on the tv the other day a guy was informed that due to it not being designed to pass smoke free legislation he could only burn smokeless fuel on his woodburner, which kind of defeated the object of having it in the first place! Brian

Agreed.

Er the corrogated flashing in the best part of an inch above the corrogated roof. You must live somewhere where the rain only ever falls near vertical, up here it frequently falls near horizontal so much so that vertical is note worthy. B-)

Half decent bit of wind and rain blowing up that roof will get in through that huge gap.

The roof will be pretty cool.

No, the flashing up stand needs to be freed from the flue with as little clearance as possible and all the flashings put back down properly and snugly. The storm collar then needs to be positioned just above the top upstand with the system cold.

I very much doubt it. Rural Herefordshire.

That was my thought... Fortunately, the prevailing weather tends to come from the west, the side that's tucked under the roof edging.

Thanks. Time to get up onto the handily-placed shed roof (right next to that flank of the building, and solid enough to walk on).

From the photos, the shed has been re-roofed, retaining the chimney flashing.

As has been said, there should be a gap between the sleeve and the flue. Maybe the flue has also been re-newed and forced to fit.

I guess down there you don't get fine dry powder snow. That's right bastard stuff for getting in. It gets carried on the airflow(*) and as the inside of a building tends to be at a lower pressure than the outside when the wind blows due to venturi effects it gets drawn in rather than blown.

(*) So can follow quite long and twisty paths.

No snow at all last winter - our first one here. But nothing would surprise me about the climate here.

Yep, early this year, replacing knackered asbestos-cement corrugated sheet.

The flue's not been touched since installation, somewhere between '98 and '05 or so.

chimney

The flashing will have been. How did they get that new roof sheet in place without taking off the flashing and possibly the top section of flue?

Suspect when they put the flashing back they formed it tight to the flue or perhaps even sealed it with silicone...

I've finally got round to climbing up there and having a good look.

The rain collar is firmly glued to the flue using a grey sealant/mastic of some kind. The bead above has been nicely smoothed in, so it almost looks like a weld.

There's also a sodding great big bead below, which does a great job of firmly attaching the flashing to the flue, too.

There's the problem, but how to get that freed off? No doubt the collar was nicely fitted after they'd done a good job gooping up the top of the flashing spigot. As that's tucked up under the storm collar a right B to get at.

Or do you mean there is a bead of sealant underneath where the collar meets the flue? It might be possible to get a sharp knife and cut through the bits that are stuck to the flashing. Maybe also along the slope of the storm collar then pull it out. Depends how much of this selant bead is stuck to the flashing.

Or take a hacksaw to the whole lot just below collar and replace the top section of flue and fit new storm collar.

I do.

Reminder of the view...

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That's kinda tempting. There's a joint between flue sections just below the roof.

I'll pull it off, get it down to ground level, and have a rummage.

Don't black tin roofs get warm in direct sunshine?

So I went around the collar with a Stanley knife, and freed it. Then between flue and flashing with the knife, and freed that. A good bead of sikaflex around the flue, just above the flashing, and lower the collar to that. Then a bead around the top, and smooth. The flue still moves relative to the flashing, and it looks like it should be watertight.

I'll give it 24hrs, then fire it up and see what happens...

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