Remember the poster who enquired about unsticking a grinder disc?
I have now acquired the appropriate T shirt!
Chopping up steel scrap with a 9" Makita, twice now I have managed to jam the retaining nut beyond reasonable undoing force. It happens when the work snatches the blade and stalls the motor but first seriously overtightens the nut.
Initial attempts to hold down the lock button while applying progressively longer levers to the key failed other than demonstrating that the lugs on the keys (I have two) are not very strong.
I then tried gripping the cutting blade in a wood vice. This also failed but by applying a 2 foot steel tube to the key I succeeded in breaking the centre out of the disc. Progress! At least the guard can now be removed. There are spanner flats on the drive shaft but very narrow and I didn't want to grind down any tools to fit.
The solution? After reading positive reports in here on 1mm cutting discs, I had recently acquired some 125mm ones.. With the Makita gripped in the vice I was able to trim out enough of the damaged disc centre to the point the release key turned the nut....
Managed to repeat the exercise the same day:-(