SECTION 2: POWER SUPPLY
Availability
Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

WARNING Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply.
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
Full-Load Current Rating at 220V .. 12.8 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
Circuit Information
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
CAUTION For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
Circuit Requirements for 220V
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
- Nominal Voltage ........ 220V/240V
- Cycle ........ 60 Hz
- Phase ........ Single-Phase
- Circuit Rating ........ 20 Amps
- Plug/Receptacle ........ NEMA 6-20
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

Figure 2. Typical 6-20 plug and receptacle.
CAUTION
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
WARNING
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
Extension Cords
We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
- Minimum Gauge Size ........ 12 AWG
- Maximum Length (Shorter is Better) ........ 50 ft.


SECTION 3: SETUP
Items Needed for Setup
The following items are needed to complete the setup process, but are not included with your machine:
| Description | Qty |
|---|---|
| Safety Glasses for Each Person | 1 |
| Degreaser or Solvent for Cleaning | Varies |
| Disposable Rags for Cleaning | Varies |
| Straightedge | 1 |
| Level | 1 |
| Dust Collection System | 1 |
| 4" Dust Hose | 1 |
| 4" Hose Clamp | 1 |
| Assistant for Lifting | 1 |
| Needle Nose Pliers | 1 |
| Wrench or Socket 17mm | 1 |
| Wrenches or Sockets 13mm | 2 |
| Wrench or Socket 10mm | 1 |
| Wrench 14mm | 1 |
| Adjustable Wrench | 1 |

Unpacking
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Hardware Recognition Chart
USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS.
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
- #10
- 1/4"
- 5/16"
- 3/8"
- 7/16"
- 1/2"
- 4mm
- 5mm
- 6mm
- 8mm
- 10mm
- 12mm
- 16mm

LINES ARE 1MM APART
- 5mm
- 10mm
- 15mm
- 20mm
- 25mm
- 30mm
- 35mm
- 40mm
- 45mm
- 50mm
- 55mm
- 60mm
- 65mm
- 70mm
- 75mm
LINES ARE 1/16" INCH APART
- 1/4"
- 3/8"
- 1/2"
- 5/8"
- 5/16"
- 7/16"
- 9/16"
- 3/4"
- 7/8"
- 1"
- 1 1/4"
- 1 1/2"
- 1 3/4"
- 2
- 2 1/4"
- 2 1/2"
- 2 3/4"
- 3
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
- WASHER DIAMETER 5/8"
- WASHER DIAMETER 9/16"
- WASHER DIAMETER 1/2"
- WASHER DIAMETER 7/16"
- WASHER DIAMETER 3/8"
- WASHER DIAMETER 5/16"
- WASHER DIAMETER 1/4"
- WASHER DIAMETER #10
- WASHER DIAMETER 12mm
- WASHER DIAMETER 10mm
- WASHER DIAMETER 8mm
- WASHER DIAMETER 6mm
- WASHER DIAMETER 4mm
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Box Contents: (Figures 3–5) Qty
- A. Main Table Saw Unit ........ 1
- B. Extension Wings ........ 2
- C. Dust Port ........ 1
- D. Door ........ 1
- E. Blade Guard Assembly ........ 1
- F. Riving Knife ........ 1
- G. Miter Gauge ........ 1
- H. Wrench Open-End 27mm ........ 1
- I. Wrench Open-Ends 22/24mm ........ 1
- J. Dado Table Insert ........ 1 K. Hex Wrench Set (Eight Pieces) 1.5–8mm.. 1
- L. Key 5 x 5 x 40 ........ 1
- M. Handwheel Lock Knob ........ 2
- N. Handwheel Handle ........ 2
- O. Handwheel ........ 2
- P. Push Stick ........ 1
- Q. Saw Blade 10" x 40T ........ 1
Hardware (Not Shown) Qty
- Phillips Head Screw M6-1 x 12 (Mag Switch) ........ 1
- Hex Bolts M6-1 x 12 (Mag Switch) ........ 2
- Lock Washers 6mm (Mag Switch) ........ 3
- Flat Washers 6mm (Mag Switch) ........ 3
NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Figure 3. Main table saw unit.
Figure 4. Extension wings.
Figure 5. Component inventory.
Model G0690/G0691 (Mfd. 6/15+) -19-
Fence Inventory G0690
Components
| Qty | Component |
|---|---|
| 1 | A. Front Rail Rectangular Tube 62" |
| 1 | B. Front Rail Tape Scale |
| 1 | C. Front Rail 50" |
| 1 | D. Rear Rail 50" |
| 1 | E. Fence Assembly |
| 1 | F. Fence Handle |
| 1 | G. Rear Rail Foot M12-1.75 |
| 1 | H. Hex Wrench 6mm |
| 1 | I. Extension Table 27" x 13-3/4" |

Figure 6. Inventory needed to install the fence on the Model G0690.
Hardware and Tools (Not Shown)
| Qty | Item |
|---|---|
| 3 | Cap Screws M6-1 x 16 (Front Rail/Tube) |
| 3 | Flat Washers 6mm (Front Rail/Tube) |
| 3 | Lock Washers (Front Rail/Tube) |
| 6 | Hex Bolts M8-1.25 x 40 (Front & Rear Rails) |
| 14 | Flat Washers 8mm (Front & Rear Rails) |
| 8 | Lock Washers 8mm (Front & Rear Rails) |
| 6 | Hex Nuts M8-1.25 (Front & Rear Rails) |
| 2 | Hex Bolts 5/16"-18 x 1" (Rear Rail) |
| 4 | Hex Bolts M8-1.25 x 30 (Extension Table) |
| 4 | Hex Nuts M8-1.25 (Extension Table) |
| 8 | Flat Washers 8mm (Extension Table) |
| 4 | Lock Washers 8mm (Extension Table) |
Fence Inventory G0691
Components
| Qty | Component |
|---|---|
| 1 | A. Front Rail Rectangular Tube 82" |
| 1 | B. Front Rail 70" |
| 1 | C. Rear Rail 70" |
| 1 | D. Fence Assembly |
| 1 | D. Fence Handle |
| 1 | F. Rear Rail Foot |
| 1 | G. Hex Wrench 6mm |
| 1 | H. Front Rail Tape Scale |
| 1 | I. Extension Table |
| 2 | J. Legs |

Figure 7. Inventory needed to install the fence on the Model G0691.
Hardware and Tools (Not Shown)
| Qty | Item |
|---|---|
| 2 Sets | Feet w/Bolts & Hex Nuts |
| 5 | Cap Screws M6-1 x 16 (Front Rail/Tube) |
| 5 | Flat Washers 6mm (Front Rail/Tube) |
| 5 | Lock Washers (Front Rail/Tube) |
| 6 | Hex Bolts M8-1.25 x 40 (Front & Rear Rails) |
| 14 | Flat Washers 8mm (Front & Rear Rails) |
| 8 | Lock Washers 8mm (Front & Rear Rails) |
| 6 | Hex Nuts M8-1.25 (Front & Rear Rails) |
| 2 | Hex Bolts 5/16"-18 x 1" (Rear Rail) |
| 6 | Hex Bolts M8-1.25 x 30 (Extension Table) |
| 6 | Hex Nuts M8-1.25 (Extension Table) |
| 12 | Flat Washers 8mm (Extension Table) |
| 6 | Lock Washers 8mm (Extension Table) |
| 4 | Cap Screws M8-1.25 x 20 (Legs) |
| 4 | Flat Washers 8mm (Legs) |
| 4 | Lock Washers 8mm (Legs) |
| 4 | Hex Nuts M8-1.25 (Legs) |
Model G0690/G0691 (Mfd. □/□□+)
Cleanup
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer's instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
- Disposable rags
- Cleaner/degreaser (WD•40 works well)
- Safety glasses & disposable gloves
- Plastic paint scraper (optional)
Basic steps for removing rust preventative:
- Put on safety glasses.
- Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.
- Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
- Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.

Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 8. T23692 Orange Power Degreaser.
Model G0690/G0691 (Mfd. 6/15+) -21-
Site Considerations
Weight Load
Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation.

Physical Environment
The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Figure 9. Minimum working clearances.
-22- Model G0690/G0691 (Mfd. 6/15+)
Assembly
Assembly steps are the same for the Model G0690 and G0691 except where noted. Assembly consists of installing minor components, the extension wings, front and rear rails, extension table, and the legs (Model G0691 only).
To assemble the table saw:
- Pull the magnetic switch out of the saw cabinet and install the door by inserting the door pins into the hinge sockets on the cabinet (see Figure 10).

Hinge Socket
Figure 10. Door installed.
- Place the included 5 x 5 x 40 key in the handwheel shaft and slide the handwheel onto the shaft on the front of the table saw. Use the included 2.5mm hex wrench to tighten the set screw (see Figure 11) on the side of the handwheel until it is secure.

Figure 11. Handwheel set screw.
- Thread the handwheel lock knob into the center of the handwheel and tighten, then install the handle into the handwheel using a 14mm wrench (see Figure 12).

Handle Lock Knob
Figure 12. Handwheel installed.
- Remove the shipping brace (see Figure 13) using a 17mm wrench and a pair of needle nose pliers. Reinstall the M10-1.5 x 25 hex bolt, flat washer, hex nut and the cotter pin, and save the shipping brace.

Figure 13. Shipping brace location.
Model G0690/G0691 (Mfd. 6/15+) -23-
- Insert the lip of the lower part of the dust port into the cabinet and tighten the thumb knob (already installed) to secure (see Figure 14).

Figure 14. Dust port installed.
-
Remove the M8-1.25 x 30 cap screws, and 8mm flat washers and lock washers from the ends of the main table.
-
Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly.
The mating edges of the wings and the table must be clean, smooth, and flat. Use a wire brush or file if necessary to clean up the edges. This step will ensure that the wings mount properly to the main table.
- While a helper holds the wings in place, attach each extension wing to the main table with the (4) M8-1.25 x 30 cap screws, 8mm lock washers, and 8mm flat washers removed in Step 6 (Figure 15).

Figure 15. Extension wings installed.
- Place the straightedge across the extension wings and main table to make sure that the combined table surface is flat.
—If the combined table surface is flat, skip to the next step.
—If the outside end of the extension wing tilts down, use a strip of masking tape along the bottom edge of the main table to shim the extension wing up (Figure 16).

Figure 16. Masking tape location for tilting the extension wing up.
— If the outside end of the extension wing tilts up, use a strip of masking tape along the top edge of the main table to shim the extension wing down (Figure 17).
Note: After reinstalling wings, remove all excess masking tape with a razor blade.

Figure 17. Masking tape location for adjusting the extension wing down.
10. Install the front rail onto the table and extension wings with (4) M8-1.25 x 40 hex bolts, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts, as shown in Figure 18.
Before final tightening, make sure the front rail is set 3/16" below the beveled edge of the main table and extension wings along its entire length.
Figure 18. Front rail installed (Model G0690 shown).
11. G0690 ONLY: Install the 62" front rail rectangular tube onto the 50" front rail with (3) M6-1 x 16 cap screws, 6mm flat washers, and 6mm lock washers, as shown in Figure 19.
Figure 19. Model G0690 tube attached to front rail.
G0691 ONLY: Install the 82" front rail rectangular tube onto the 70" front rail with (5) M6-1 x 16 cap screws, 6mm lock washers, and 6mm flat washers, as shown in Figure 20.
Figure 20. Model G0691 tube attached to front rail.
12. Attach the rear rail to the holes on the main table using (2) 5/16"-18 x 1" hex bolts, 8mm lock washers, and 8mm flat washers, as shown in Figure 21.
Figure 21. Rear rail installed (Model G0691 shown).
13. Secure the rear rail to the extension wings with (2) M8-1.25 x 40 hex bolts, (4) 8mm flat washers, (2) 8mm lock washers, and (2) M8-1.25 hex nuts.
Model G0690/G0691 (Mfd. 6/15+) -25-
Note: Before tightening the fasteners, check to make sure the top edge of the rear rail is flush with the lowest edge of both T-slots (see Figure 22), so the miter gauge will slide smoothly when installed later.
Figure 22. Verifying rear rail is flush with bottom of T-slot.
G0690 Extension Table
- Install the extension table between the front and rear rails with the (4) M8-1.25 x 30 hex bolts, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts, as shown in Figure 23.
Figure 23. Model G0690 extension table installed.
- Using a long straightedge, adjust the extension table so it is flat (both flush and parallel) with the main table and extension wings (Figure 24), then tighten the fasteners.
Figure 24. Adjusting Model G0690 extension table flush with extension wing and table.
G0691 Extension Table
-
While an assistant holds the extension table between the front and rear rails, fasten the extension table to the rails with (6) M8-1.25 x 30 hex bolts, (12) 8mm flat washers, (6) 8mm lock washers, and (6) M8-1.25 hex nuts.
-
Thread the feet into the legs with the (2) M8-1.25 x 60 hex bolts, place the legs under the table, and thread the feet out until the top of each leg is against the underside corner of the table.
-
Use the (4) M8-1.25 x 20 cap screws, 8mm lock washers, flat washers, and M8-1.25 hex nuts to secure the legs to the end of the extension table, as shown in Figure 25.
Figure 25. Model G0691 extension table installed.
-
Adjust the extension table so it is flat (both flush and parallel) with the main table, using a long straightedge (similar to the method shown in Figure 24). This can be done by loosening the mounting bolts and adjusting the feet up/down as needed.
-
Tighten the extension table mounting bolts, and tighten the hex nuts on the feet up against the legs so they will not move.
Fence & Miter Gauge
- Attach the fence handle to the fence and thread the rear rail foot into the bottom of the fence (see Figure 26).

Figure 26. Fence assembled.
- Place the fence on the rails on the right hand side of the blade.
Note: Make sure the cam foot contacts the cam on the fence lock handle before you place the fence on the rail, otherwise the fence will not lock onto the rail tube.

Figure 27. Fence installed on rails.
- Slide the miter gauge into the T-slot on the left hand side of the blade.
Magnetic Switch
- Install the magnetic switch onto the bottom left-hand side of the front rail using (2) M6-1 x 12 hex bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 28.

Figure 28. Magnetic switch installed.
- Secure the top of the switch to the rail with an M6-1 x 12 Phillip head screw, 6mm lock washer, and flat washer.
Saw Blade
-
Remove the table insert by unscrewing the screw that fastens it to the table.
-
Raise the arbor all the way up and set the blade angle at 0°.
-
Remove the arbor nut and arbor flange from the arbor, slide on the included 10" saw blade, making sure the teeth face the front of the saw, then install the arbor flange and arbor nut onto the blade.
-
Put on a pair of heavy leather gloves and use the included arbor wrenches to tighten the arbor nut (turn clockwise to tighten), as shown in Figure 29.
Model G0690/G0691 (Mfd. 6/15+) -27-
—If the fence/miter slot are still parallel with the blade, proceed to Fence Scale.
—If the fence is not parallel to the blade/miter slot, then you MUST adjust the fence, as described in Fence Adjustments on Page 69, so that it is parallel to the blade.
—If the miter slot is not parallel with the blade, you must follow the procedures described in Miter Slot to Blade Parallelism on Page 67.
Fence Scale
Since the adhesive fence scale will be difficult to remove once it installed, determine whether you will use the pointer window on the right or the left side of the fence before installing the scale.
The pointer window may come pre-installed on the left side of the fence. However, we recommend loosening the mounting screws on the window and reinstalling it on the right side of the fence (see Figure 31) so workpieces will not cover the pointer window when preparing to cut.

Figure 31. Aligning rail tape with scale pointer.
On the Model G0690, if you move the pointer window to the right side of the fence, you may have to trim the last two inches of the scale so it will not protrude past the end of the fence tube.
One option for using the pointer window on the left side of the fence is to use it in conjunction with a small, left-reading scale (not included).
Figure 29. Securing blade.
Checking Fence Parallelism
-
Slide the fence along the rail. If it drags across the table, then adjust the foot at the rear of the fence with a 6mm hex wrench to raise the fence off of the table, just enough so that the gap between the fence and the table is even from front to back.
-
Slide the fence up against the right hand edge of the miter slot, and lock it in place. Examine how the fence lines up with the miter slot.
Note: It's permissible for the back of the fence to pivot outward no more than 1/64" from being parallel to the blade. This creates a larger opening between the fence and the blade, at the rear of the blade, to reduce the risk of workpiece binding or burning as it is fed through the cut. Many woodworkers intentionally set up their fence in this manner. Keep this in mind before adjusting your fence.

Figure 30. Checking fence parallelism with blade.

To install the fence scale:
- Slide the fence up against the saw blade and lock it in place.
- Place the front rail tape scale on the fence tube, making sure it is parallel with the tube and that the "0" end is directly under the red line on the pointer window, as shown in Figure 31.
- Lightly mark the "0" location on the fence tube with a pencil, then remove the fence.
- Peel the tape and carefully align the "0" mark on the scale with the pencil mark you made on the fence tube.
—If you make a mistake, loosen the screws on the pointer window, slide the fence against the blade, adjust the pointer window so the red line on the window is over the 0" mark on the tape, then secure the screws.
Blade Guard
- Reinstall the table insert, slide the knurled knob out (see Figure 32) and rotate it forward so it engages the upper bracket.

Figure 32. Knurled knob used to secure spreader.
- Slide the blade guard spreader all the way down into the adjustment block, then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader.
- Give the spreader an upward tug to verify that it is locked.
The blade guard, when properly installed, should look like Figure 33, and should pivot freely so it touches the table surface in the down position. It should also swing up high enough to accommodate the workpiece.

Figure 33. Blade guard installed.
- Adjust the set screws to make sure the table insert is flush with the table (use a straight-edge as a guide), then tighten the button head screw to secure the table insert in place.
- Place a straightedge against the blade and the spreader. When properly aligned, the spreader/riving knife will be in the "Alignment Zone," shown in Figure 34, and will be parallel with the blade.

Figure 34. Spreader/riving knife alignment zone.
—If the spreader/riving knife is not inside the alignment zone and not parallel with the blade, then it needs to be adjusted. Proceed to "Adjusting Alignment" on Page 68.
—If the spreader/riving knife is not parallel with the blade, it may be bent. Proceed to "Checking Alignment" on Page 68 to determine if the spreader/riving knife is bent.
Dust Collection
CAUTION DO NOT operate the Model G0690 or G0691 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
Components and Hardware Needed: Qty
- Dust Hose 4" (not included) ........ 1
- Hose Clamps 4" (not included) ........ 2
- Dust Collection System (not included) ........ 1
Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
- Fit a 4" dust hose over the dust port, as shown in Figure 35, and tightly secure in place with a hose clamp.
- Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper performance.
Figure 35. Dust hose attached to dust port.
Power Connection
After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.
To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine from the power
Connecting Power
- Turn the machine power switch OFF.
- Insert the power cord plug into a matching power supply receptacle. The machine is now connected to the power source.
Figure 36. Connecting power.
Disconnecting Power
- Turn the machine power switch OFF.
- Grasp the molded plug and pull it completely out of the receptacle. DO NOT pull by the cord as this may damage the wires inside.
Figure 37. Disconnecting power.
Test Run
Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.
The test run consists of verifying the following:
- The motor powers up and runs correctly, and
- the safety disabling mechanism on the switch works correctly.
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 63.
If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.
To test run the machine:
- Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly.
- Make sure all tools and objects used during setup are cleared away from the machine.
- Connect the machine to the power source.
- Verify that the machine is operating correctly by turning the machine ON. —When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. —Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
- Turn the machine OFF.
- Insert the switch disabling pin through the green ON button, as shown in Figure 38.

Figure 38. Switch disabling pin inserted into ON button.
- Press the green ON button to test the disabling feature on the switch. —If the machine does not start, the switch disabling feature is working as designed. —If the machine starts, immediately stop the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
Recommended Adjustments
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure that the cutting you do with your new machine is safe and accurate.
Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE.
Adjustments that should be verified:
- Blade Tilt Stop Accuracy (Page 65).
- Miter Slot Parallel to Blade (Page 67).
- Spreader/Riving Knife Alignment (Page 68).
Model G0690/G0691 (Mfd. 6/15+) -31-