Grizzly G0513 owner's manual

Grizzly

Industrial, Inc.

MODEL G0513 SERIES

HEAVY-DUTY 17" BANDSAW

OWNER'S MANUAL

(MODELS G0513, G0513A40 & EXTREME MODELS G0513X2, G0513X2BF)

Model G0513A40

Model G0513X2BF

For Models G0513, G0513X2, G0513X2BF, Only

CSA C US 181721

COPYRIGHT © NOVEMBER, 2012 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2022 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. (FOR MACHINES MFD. SINCE 08/22) #TS15097 PRINTED IN TAIWAN V4.08.22

WARNING!

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

WARNING!

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

• INTRODUCTION ........ 2

• Contact Info ........ 2

• G0513 Series Combination Manual ........ 2

• Manual Accuracy ........ 2

• Controls & Components ........ 3

• G0513 Series Combination Data Sheet ........ 5

• SECTION 1: SAFETY ........ 7

• Safety Instructions for Machinery ........ 7

• Additional Safety for Bandsaws ........ 9

• SECTION 2: POWER SUPPLY ........ 10

• SECTION 3: SETUP ........ 13

• Unpacking ........ 13

• Needed for Setup ........ 13

• Hardware Recognition Chart ........ 14

• Inventory ........ 15

• Cleanup ........ 19

• Site Considerations ........ 20

• Lifting & Placing Bandsaw ........ 20

• Anchoring to Floor ........ 21

• Assembly ........ 22

• Dust Collection ........ 26

• Adjustment Overview ........ 27

• Initial Blade Tracking ........ 27

• Power Cord Connection (G0513X2BF) ........ 29

• Test Run ........ 30

• Tensioning Blade ........ 32

• Fine Tune Tracking ........ 33

• Adjusting Blade Support Bearings ........ 34

• Adjusting Blade Guides ........ 35

• Aligning Table ........ 38

• Aligning Fence ........ 39

• Adjusting Positive Stop ........ 40

• Calibrating Miter Gauge ........ 41

• SECTION 4: OPERATIONS ........ 42

• Operation Overview ........ 42  Disabling & Locking Switch (G0513, G0513A40, G0513X2) ... 43

• Disabling & Locking Switch (G0513X2BF) ........ 43

• General Overview ........ 44

• Workpiece Inspection ........ 44

• Tilting Table ........ 45

• Setting Upper Blade Guide Height ........ 46

• Blade Selection ........ 46

• Blade Selection Chart ........ 49

• Blade Care & Break-In ........ 50

• Blade Breakage ........ 50

• Changing Blade ........ 51

• Changing Blade Speed ........ 52

• Ripping ........ 53

• Crosscutting ........ 53

• Resawing ........ 54

• Cutting Curves ........ 56

• Stacked Cuts ........ 56

• SECTION 5: ACCESSORIES ........ 57

• SECTION 6: MAINTENANCE ........ 61

• Schedule ........ 61

• Wheel Brush ........ 61

• Cleaning & Protecting ........ 61

• Lubrication ........ 61

• SECTION 7: SERVICE ........ 63

• Troubleshooting ........ 63

• V-Belt Service ........ 66

• Blade Lead ........ 67

• Adjusting Wheel Brush ........ 68

• Adjusting Tension Lever ........ 68

• Adjusting Guide Post Travel ........ 69

• Aligning Wheels ........ 71

• Magnetic Brake Adjustment (G0513X2BF) ........ 73

• SECTION 8: WIRING ........ 74

• Wiring Safety Instructions ........ 74

• G0513, G0513A40 & G0513X2 Wiring Diagram ........ 75

• G0513X2BF Wiring Diagram ........ 76

• SECTION 9: PARTS ........ 77

• G0513 & G0513A40 Main ........ 77  G0513 & G0513A40 Table, Trunnion & Lower Blade Guides . 79

• G0513 Fence ........ 80

• G0513A40 Fence ........ 81

• G0513 & G0513A40 Upper Blade Guides & Miter Gauge ........ 82

• G0513 Labels ........ 84

• G0513A40 Labels ........ 85

• G0513X2 Main ........ 86

• G0513X2 Labels ........ 88

• G0513X2BF Main ........ 89

• G0513X2BF Labels ........ 91

• G0513X2 & G0513X2BF Guides & Trunnions ........ 92

• G0513X2 Fence Assembly & Table ........ 94

• G0513X2BF Fence Assembly & Table ........ 95

• G0513X2BF Foot Brake ........ 96

• WARRANTY & RETURNS ........ 97

INTRODUCTION

Contact Info

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster.

Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com

G0513 Series Combination Manual

The G0513 Series Bandsaws share many similarities. Thus, this combination manual includes information for all four models of the G0513 Series Bandsaws.

Unless otherwise specified, information applies to all models. Headers are used to identify information that only applies to specific models.

Manual Accuracy

We are proud to provide a high-quality owner’s manual with your new machine!

We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual.

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com.

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the manufacture date and serial number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

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Controls & Components

! WARNING To reduce your risk of serious injury, read this entire manual BEFORE using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

Control Panel

Models G0513, G0513A40 & G0513X2

Figure 1. Control panel with START/STOP buttons.

A. START Button: Turns motor ON when pressed. Button can be disabled by inserting disabling pin or padlock through button (refer to Page 43 for details).

B. STOP Button: Turns motor OFF when pressed.

Model G0513X2BF

Figure 2. Control panel with master power switch and disabling key.

C. Master Power Key Switch: Turns incoming power ON and OFF. Requires key.

D. ON Button: Turns motor ON when pressed.

E. OFF Button: Turns motor OFF when pressed. Motor will not start until switch is reset. Twist clockwise to reset.

Front Controls

Figure 3. Front controls (G0513X2BF shown).

A. Blade Tension Scale: Displays blade tension using numbers 1–8. For reference only—after proper tension for particular blade has been determined.

B. Blade Tracking Window: Allows you to monitor blade tracking on the wheel without opening the wheel cover.

C. Blade Tension Handwheel: Increases/ decreases blade tension (refer to Page 28 for more information).

D. Fence and Miter Gauge: Supports workpiece for controlled straight or angled cuts.

E. Foot Brake (Model G0513X2BF): Quickly stops bandsaw blade and turns motor OFF.

Motor Brake

The Model G0513X2BF has a motor brake that activates and quickly stops the blade when the OFF button is used or the foot pedal is pressed.

Rear Controls

Figure 4. Rear controls (G0513X2BF shown).

F. Wheel Cover Lock Knobs: Secure the wheel covers.

G. Quick-Release Blade Tension Lever: Adjusts blade tension for quick blade changes.

H. Tracking Control Knob and Lock Lever: Moves and locks upper wheel tilt for blade tracking.

I. Table Tilt Controls: Adjusts table tilt and locks the table in place.

J. Magnetic Switch: Provides thermal overload protection for the motor.

K. Lower Wheel Adjustment Hub: Used when adjusting coplanarity of the wheels.

L. Guide Post Handwheel and Lock Knob: Quickly moves the upper guide post to the desired height; locks setting.

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Grizzly Industrial, Inc.

MACHINE DATA SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0513 SERIES 17" BANDSAWS

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE Alerts the user to useful information about proper operation of the machine to avoid machine damage.

Safety Instructions for Machinery

WARNING

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

WARNING

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Additional Safety for Bandsaws

⚠WARNING

Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. Serious injury or death can also occur from getting fingers, hair, or clothing entangled in moving parts if the machine is operated while the doors are open. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.

HAND PLACEMENT. Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving.

SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, clamping fixture.

BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade.

FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly.

BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirty, dull, cracked or badly worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper blade tension and tracking while operating.

CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table.

BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece.

GUARDS/COVERS. Blade guards and covers protect operator from moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving parts. ONLY operate bandsaw with blade guard in proper position and wheel covers completely closed.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is properly tensioned and tracked before operating.

UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maximum blade support while cutting, keep upper blade guides adjusted to just clear workpiece.

CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage.

WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/breakage, always ensure adequate support of long/large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other work-holding device.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

WARNING Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply.

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

G0513 & G0513A40

• Full-Load Current Rating at 220V ........ 10 Amps
• Full-Load Current Rating at 110V ........ 20 Amps

G0513X2

• Full-Load Current Rating at 220V ........ 9.5 Amps
• Full-Load Current Rating at 110V ........ 19 Amps

G0513X2BF

• Full-Load Current Rating at 220V ........ 8.7 Amps

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

Circuit Information

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

CAUTION For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

WARNING Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.

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Circuit Requirements for 220V

These machines are prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Circuit Requirements for 110V

Models G0513, G0513A40, and G0513X2 can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Grounding Requirements for 220V:

The plug specified under “Circuit Requirements for 220V Operation” on this page has a grounding pin that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances.

Figure 5. Typical 6-15 plug and receptacle.

G0513 Series Bandsaws (Mfd. Since □□/□□) -11-

Grounding Requirements for 110V: The plug specified under “Circuit Requirements for 110V Operation” on the previous page has a grounding prong that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 6) that is properly installed and grounded in accordance with all local codes and ordinances.

Figure 6. Typical L5-30 plug and receptacle.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

CAUTION

No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Extension Cords

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

• Minimum Gauge Size at 220V ........ 14 AWG
• Minimum Gauge Size at 110V ........ 12 AWG
• Maximum Length (Shorter is Better) ........ 50 ft.

Voltage Conversion

Models G0513, G0513A40, & G0513X2

The voltage conversion MUST be performed by a qualified electrician. To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the provided wiring diagram. If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.

SECTION 3: SETUP

!WARNING

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

!WARNING

Wear safety glasses during the entire setup process!

!WARNING

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663.

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

The following items are needed, but not included, for the setup/assembly of this machine.

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

• #10
• 1/4"
• 5/16"
• 3/8"
• 7/16"
• 1/2"
• 4mm
• 5mm
• 6mm
• 8mm
• 10mm
• 12mm
• 16mm

LINES ARE 1MM APART

• 5mm
• 10mm
• 15mm
• 20mm
• 25mm
• 30mm
• 35mm
• 40mm
• 45mm
• 50mm
• 55mm
• 60mm
• 65mm
• 70mm
• 75mm

LINES ARE 1/16" INCH APART

• 1/4"
• 3/8"
• 1/2"
• 5/8"
• 5/16"
• 7/16"
• 9/16"
• 3/4"
• 7/8"
• 1"
• 1 1/4"
• 1 1/2"
• 1 3/4"
• 2
• 2 1/4"
• 2 1/2"
• 2 3/4"
• 3

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

• WASHER DIAMETER 5/8"
• WASHER DIAMETER 9/16"
• WASHER DIAMETER 1/2"
• WASHER DIAMETER 7/16"
• WASHER DIAMETER 3/8"
• WASHER DIAMETER 12mm
• WASHER DIAMETER 10mm
• WASHER DIAMETER 8mm
• WASHER DIAMETER 4mm
• WASHER DIAMETER 5mm
• WASHER DIAMETER 5/16"
• WASHER DIAMETER 1/4"
• WASHER DIAMETER 6mm
• WASHER DIAMETER #10

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Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

G0513

Inventory (Figures 7–8) Qty

• A. Bandsaw (not shown) ........ 1
• B. Table ........ 1
• C. Miter Gauge ........ 1
• D. Rear Rail ........ 1
• E. Fence Assembly ........ 1
• F. Guide Post Handwheel ........ 1
• G. Front Rail ........ 1

Figure 7. Table and miter gauge.

Figure 8. Fence components and handwheel.

Hardware & Tools (Not Shown) Qty

• Flat Washers 8mm (Table) ........ 4
• Lock Washers 8mm (Table) ........ 4
• Hex Bolts M8-1.25 x 16 (Table) ........ 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 16 (Fence) ........ 2
• Hex Bolts M6-1 x 20 (Fence) ........ 2
• Lock Washers 6mm (Fence) ........ 2
• Flat Washers 6mm (Fence) ........ 2
• Hex Nut M6-1 (Fence) ........ 1
• Table Pin ........ 1
• Table Insert ........ 1
• Fence Handle M8-1.25 x 22 (Fence) ........ 1
• Rail Pad M6-1 x 18 (Fence) ........ 1
• Hex Wrenches 5, 8mm ........ 1 Each
• Open-End Wrench 10 x 13mm ........ 1

NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

G0513A40

Inventory (Figures 9–10)

Figure 9. Table and miter gauge.

Hardware & Tools (Not Shown)

Figure 10. Fence components and handwheel.

G0513X2

Shipping Inventory (Figures 11–12) Qty

• A. Bandsaw (not shown) ........ 1
• B. Table ........ 1
• C. Miter Gauge ........ 1
• D. Rear Rail ........ 1
• E. Resaw Fence ........ 1
• F. Fence Assembly ........ 1
• G. Guide Post Handwheel ........ 1
• H. Front Rail ........ 1

Hardware & Tools (Not Shown) Qty

• Flat Washers 8mm (Table, Fence, Rail) ........ 5
• Lock Washers 8mm (Table, Rail) ........ 4
• Hex Bolts M8-1.25 x 25 (Table) ........ 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 16 (Rear Rail) ........ 2
• Hex Bolt M6-1 x 20 (Front Rail) ........ 2
• Lock Washers 6mm (Rail) ........ 2
• Flat Washers 6mm (Rail) ........ 2
• Table Pin ........ 1
• Table Insert ........ 1
• Locking Handle M8-1.25 x 44 (Fence) ........ 1
• Fence Handle M8-1.25 x 22 (Fence) ........ 1
• Moving Plate (Fence) ........ 1
• Hex Wrenches 5, 8mm ........ 1 Each
• Open-End Wrench 10 x 13mm ........ 1

Figure 11. Table and miter gauge.

Figure 12. Fence components and handwheel.

G0513X2BF

Inventory (Figures 13–14)

Hardware & Tools (Not Shown)

Figure 13. Table and miter gauge.

Figure 14. Fence components and handwheel.

-18- G0513 Series Bandsaws (Mfd. Since 08/22)

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer's instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1. Put on safety glasses.
2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.

CAUTION

Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Call 1-800-523-4777 To Order

Figure 15. T23692 Orange Power Degreaser.

Site Considerations

Floor Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 16 for the minimum working clearances.

32" 32" Figure 16. Minimum working clearances.

CAUTION Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

Lifting & Placing Bandsaw

WARNING HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Special care should be taken when moving this bandsaw. To reduce your risk of injury or accidental damage, use one of the following methods to lift or move the bandsaw.

Using Forklift & Eye Bolt

1. Use a forklift to move the crate to a prepared location, then remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Place the lifting hook through the eye bolt at the top of the machine (see Figure 17), and lift the bandsaw slowly with a forklift.

Eye Bolt Figure 17. Lifting the bandsaw.

4. Remove the pallet and slowly set the bandsaw into position.

-20- G0513 Series Bandsaws (Mfd. Since 08/22)

Using Forklift & Wood Blocks

1. Use a forklift to move the crate to a prepared location, then remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Carefully place the forklift forks under the head. Insert a 1x4 block between the head and the left fork, and a 2x4 block between the head and right fork so the bandsaw is level, as shown in Figure 18.

Figure 18. Example of lifting bandsaw with forklift using wood blocks.

4. Lift the bandsaw off of the pallet, remove the pallet, then slowly set the bandsaw into position.

Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then reinstall it after the bandsaw has been moved.

⚠WARNING

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Anchoring to Floor

• Number of Mounting Holes ........ 4
• Diameter of Mounting Hardware ........ 1/2"

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.

If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.

Anchoring to Concrete Floors

Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Figure 19. Popular method for anchoring machinery to a concrete floor.

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).

To assemble machine:

1. Secure guide post handwheel on handwheel shaft flat with set screw (see Figure 20).

Figure 20. Guide post handwheel installed.

2. Thread M8-1.25 hex nut halfway onto M8-1.25 x 90 positive stop bolt (see Figure 21).
3. Thread positive stop bolt into threaded hole on bandsaw body (see Figure 21).

Figure 21. Positive stop bolt installed.

4. Loosen blade tension by rotating quick-release tension lever clockwise, as shown in Figure 22.

Figure 22. Quick-release tension lever.

5. Adjust upper and lower blade guides away from blade. Refer to Adjusting Blade Guides beginning on Page 35 for more details.

! CAUTION All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.

6. Remove the saw blade (refer to Changing Blade on Page 51 for detailed instructions).
7. With the help of another person, lift the table onto the trunnions.

NOTICE

The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier.

8. Models G0513 and G0513A40: Secure table to trunnions, as shown in Figure 23, with (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers.

   Models G0513X2 G0513X2BF: Secure table to trunnions with (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers.

Figure 23. Mounting the table.

9. Re-install saw blade.

Models G0513, G0513A40 & G0513X2

10. Attach rear rail to table with (2) M6-1 x 16 cap screws, as shown in Figure 24.

11. Attach front rail with (2) M6-1 x 20 hex bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 24.

Figure 24. Rail installation.

12. Install (1) M8-1.25 hex nut on fence handle, then thread handle into fence assembly, as shown in Figure 25. Tighten hex nut against fence pivot block to secure handle.

Figure 25. Example of handle installed on fence assembly.