Spent the last month air sealing and topping up the blown-in insulation in my attic, and now that everything else is buttoned up I keep staring at my return duct. It's a big bare metal trunk that runs the length of the attic, sitting up on the framing above the insulation, so it's basicly exposed to whatever temperture the attic gets. In summer that thing has to be cooking, and in winter it's freezing.
I've read plenty about insulating supply runs, but returns I'm less sure about. My thinking is the air in a return is allready room temperature, so there's less of a temperature difference to worry about, but the duct itself is sitting in a 130 degree attic pulling 75 degree air through it. Doesn't that heat the air before it ever gets back to the air handler? Seems like wasted cooling either way.
If it does make sense to wrap it, what's the usual approach? Foil-faced fiberglass wrap taped up tight, or one of those rigid board jackets? Also curious if the joints and seams need mastic first or if the wrap alone does the job. Not looking to win any awards here, just don't want to pay to cool my attic.