zero clearance insert

Got some insert blanks for the new table saw. They are made out of UHMW. I have a WWII blade and I'm wondering how much running the blade through this UHMW will it dull the blade. Don't want to do it if it means the blade will have to be sharpened sooner. I just got this blade a couple of weeks ago.

Paul T.

Reply to
PHT
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That stuff is like butter to a blade. No abrasive aspect to it at all, in fact, the opposite is true, it's pretty slippery. You might want to go through in steps, so you won't over-heat the waste-chips. It is a blind cut initially.

Reply to
Robatoy

I don't think you have to worry about it in the time it takes to run the blade up through it, one time. Maybe you could use a cheaper blade (assuming it's thinner or equal) to make the majority of the cut, then finish it with the WWII.

Maybe a call or email to Forrest would help.

Reply to
-MIKE-

Just FYI... From

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"Care should be taken to keep tools sharp because UHMW-PE can rapidly dull tool cutting edges,..."

Reply to
-MIKE-

It's probably the "friendliest" stuff that blade will ever cut.

The blade will dull slightly with every cut no matter what, but you'll never notice it with UHMWPE.

Have fun chasing the sawdust. :-)

Reply to
Morris Dovey

If that is on the site you linked, please provide the navigation because you link gets to a home page with no obvious link and searching the site on "dull tool cutting" doesn't find a hit.

Reply to
J. Clarke

That's just plain amazing! You wouldn't believe how much of that stuff I've cut with my TS and BS without any noticeable effect on the blades.

Of course, we might need to take into account that on the TS I cut with an Olson 10x100 carbide-tipped blade ($50 from Menards). :)

Reply to
Morris Dovey

Discover google. :-)

It's from a pdf on their site, but I just googled the sentence I copied and this popped up...

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Reply to
-MIKE-

I'm right with you. But I've always heard and read that from people in the plastics industry.

One man's dull is another man's sharp.

Try talking to a machinist about "flat" or an "exact measurement." They consider woodworkers to be riding the short bus. :-)

Reply to
-MIKE-

Oops. I bought that blade on sale for $14.95 (six years ago) - and when I looked for a current price, I discovered that Olson no longer makes circular saw blades. :(

Could be so. I suspect that "large volume" for my shop doesn't amount to much for a major production facility.

That's always true. I'm easy to please - I'm generally happy if I can cut cherry and hard maple without burn or fuzz.

The metalworking types even play this game with each other - but I did design and build my own CNC router so I could cut joints with finer precision than my neighbor can manage with his (manual) Bridgeport. :->

Reply to
Morris Dovey

I've done some turning with TS and UHMW PE. And it will dull tool steel....for UHMW. Would still work great on steel. But UHMW takes a SHARP edge to work well, and lots of relief. Carbide is NOT a choice to cut UHMW, 'cept occasional use on a TS. Carbide will not grind to as sharp an edge as TS will, and the grind angles of a TS is for wood, not UHMW. Have no fear, your blade will not even feel the cut on the zero clearance plate.

Reply to
Rick Samuel

Reply to
J. Clarke

"PHT" wrote

On these pages some years ago, I read an account from somebody who intended to make a zero clearance inset by feeding the running saw upwards into the plate.

He crouched down to watch what was happening, his face directly in line with the blade.

As the blade bit into the plate it was ejected into his face.

Worth knowing about? Presumably this was a loose-fitting plate or he had not troubled to fix it down.

Jeff

Reply to
Jeff Gorman

It will have to be sharpened sooner no matter what you cut. How many thousand are you cutting to be worried?

Reply to
Ed Pawlowski

Hi, Paul,

I sell UHMW and have cut it for more than 10 years.

First of all, you should be using a carbide blade for it.

Secondly, it does NOT dull a blade to any noticeable effect - I do about 250,000 cuts a year and I replace my blade every 1-2 years just on general principle - it still feels fairly sharp when I do it.

Eric

Reply to
surplusdealdude

There you go. Thread is over.

Reply to
Robatoy

Well. Duh! Clamp the fence a small, non-zero distance away to hold it down. Store bought plates have a pin at the rear to help keep the rear from rising, but a solid hold-down is still called for.

Reply to
MikeWhy

I just put my fence over it..about 1/2" away from the edge of the blade.

Reply to
Robatoy

Morris Dovey wrote: ...

...

Well that _IS_ a bummer -- wonder why they dropped them out?

I suppose the proliferation of others made the niche less profitable but I surely thought they had great value. I'm not doing enough now to buy many new blades but surely glad to have those I do if they're no longer available...

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Reply to
dpb

That's how I cut mine. The fence is the perfect "hold down" and probably the safest. Just allow your TS to develop full RPM's and raise the blade s-l-o-w-l-y and you will have a perfect zero clearance plate. Just be sure that you raise the blade to the highest possible position. Don't need any surprises later on. :-) Minwax Mac (aka Jums)

Reply to
Jimmy Mac

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