I want for make a lot of 4 inch square blocks for the corners of door and window trim. I don't care for the typical rosettes you can buy in the big box stores. I want something a bit more unique for my house. I have a Mil escraft router pattern maker and have chosen a daisy flower design that is about 3 1/2 inches in diameter. The blocks will be painted so I chose popl ar for the wood. However, the cuts are not smooth and require a lot of wor k after the routing phase. I have tried going around the pattern twice in b oth the forward and reverse directions. All it seems to do is make the gro oves a bit wider. The problem is that the rotary pattern requires some cut s with the grain and some across the grain. The latter are rough!
My last thought beside junking the idea is to go to a harder wood. Has anybody used this beast (Milescraft ..) with good success? Is there a hidd en secret to it that I should know?
Len