I am in process making my second wood plane (Rock Maple body, Goncalo Alves Sole, Hock Irons.). It's a great way to get a quality hand plane that means a little more to you as you use it knowing that it's your own creation. I've read David Finck's book "Making & Mastering Wood Planes" that has a great deal of Krenov influence. They discuss one manner of making the cross pin. Having worked with my first and experienced some frustrations of getting the wedge and cross pin to sit as tight as I'd like, I was wondering if there are other means of making the cross pin? By using the tenon style cross pin with a flat side for the wedge to sit against, you have to have the two match PREFECTLY. My question is... has anyone ever used ¼" or 5/16" brass rod, cut to length between the cheeks for the wedge to work off of? Would the brass and Rock Maple have enough friction between the two to create enough tension to hold the irons? By Using brass rod, your only machining one surface that must be perfectly flat. You would not want to glue the rod into the cheeks for expansion purposes, etc but it just seems to be a good way of creating a solid surface to use the wedge against. Just looking for a different way to skin a cat.
Thanks,
Steve