My 8 yr old son and I are building him a bunk bed with southern yellow pine - difficult stuff to finish.
After many trials and at least as many errors, we have settled on a finishing schedule that gives us a pleasing result.
- Sanding progressively finer grits down to 220 with the ROS.
- Wash coat of 1lb clear Bullseye shellac. Wait 30 minutes.
- Stain with Woodkote's Danish Walnut Jel'd Stain (thick jell stain) Wait
2-3days.
- Several coats of water based poly. 3 hours between coats.
The 2-3 day wait between the stain and the poly is a killer. In practice, it means that I can't stain and finish in the same weekend.
I have read that production guys reduce the 2-3 days to overnight by using a sealer coat of shellac over the stain the next morning. I tried that and the stain comes off on the brush. The stain is dry to the touch but not REALLY dry. I imagine that the production types are spraying on their sealer coats and so don't disturb the stain by touching it.
One day I will spring for the HVLP system of my dreams but for now I just can't afford it.
Would a cheapo sprayer from Home Depot do? I am happy to brush on everything else. It would be so nice to be able to stain in the evening and continue working in the morning! I would even be willing to buy aerosol cans. Does anyone sell spray cans of shellac???
Thanks Dave Day