For those of you that use a lot of plywood in your cabinets, casework, etc, what do you find as an acceptable amount of thickness variance in your sheet goods?
My last 3 projects all used plywood of various species (A-1 Mahogany, A-2 Maple, C-2 Maple), and all was purchased from the same source: PALS in Oakland, CA. However, I found with each project that the thickness of the plywood varied not only between sheets, but within the same sheet as well. On my last project, I measured .009" difference in about 25" of length in a sheet. While this doesn't sound like a lot, it was enough to create a sloppy dado at one end and a too-tight-to-fit one on the other.
Am I being too fussy, or is this normal? I spend a fair amount of time setting up the stacked dado set to produce a clean-fitting dado that is not too sloppy and not so tight that it distorts the material. So, when I make several cuts and some don't fit, it's a PITA.
Mike Alameda, CA