Bay Area Dave's question about using a lock miter joint on a sloping sides letter tray got me to do some testing to see if it'd work. A post asking if a lock miter bit could produce a closed box - for a miter saw station ironically - was subsequently asked.
Did up some drawings to work out how it might be done and posted that stuff to a.b.p.w.. This evening I cut the parts for a test box per the drawings and routed the lock mitered edges of all the parts.
Did a dry fit and it worked. Problem then was getting a closed box with all mitered corners apart. Fortunately, the router bit set up wasn't perfect and I hadn't firmly pressed one of the parts down completely. A dental tool and some careful use of it got the box apart. Seems strong enough, even without glue. With glue it should hold together really well.
Have posted an image of the test box with edge details in a.b.p.w. if anyone's interested.
charlie b