Sorry to hear that you lost your job. When one door closes anothe
often opens.
I too am in Idaho, but in the Boise area where the new home market i also skyrocketing. Have you given any thought of producing semi-custo architectural work for builders? Specifically, I'm thinking along th lines of mantles, square fluted columns and custom entryways. Repea customers are great; if you are selling to builders, and you are abl to establish a sufficient customer base, then you will actually hav time to produce product, and won't have to be totally consumed with th sales end.
At least in my part of Idaho, some builders will have their finis carpenter build mantles, while others use a sub-contractor. For th house we are building right now, it would have cost $350 if ou builder's sub supplied our mantle. I saw several that he built an they left a lot to be desired. I built a great paint-grade mantle fo about $60 in materials/supplies and 6 hours labor. If one was buildin a number of mantles, you could probably cut this time by a third b standardizing custruction of certain pieces, building multiple piece at once, and making jigs for other parts (like square fluted column and radiused pieces).
Builders are going to be paying someone for mantles and interior colum
- if you can provide a high quality product at a decent rate, this coul be a market niche for you. It sounds like you are already tooled up fo these type of projects.
I haven't built mantles for builders, but I have built a number o mantles and interior columns on the side for private homeowners. A least with paint-grade, I always made good money. I tended to sta away from real wood/veneer because of the extra time and material cost
- the market I was hitting was on the cheap side, and I let myself ge burned on an oak mantle once (let's just say I would have made more per hour flipping burgers at McDonalds). And with paint grade, som spackle and a coat of primer will hide a host of sins and produce great looking product.
Marketing shouldn't be too difficult either - you'd probably need t make up some samples and have decent photos of them taken, then star knocking on doors. If you could get hooked up with a builder wh produces a hundred homes or more a year, then pick up some smalle clients, you could be setting in a good position. From the descriptio of your area, I'm going to assume that you are in the Coeur d'Alene are
- if this is the case, you're in a great market for growth.
Anyway, I just ran some really basic numbers in Excel looking a mantles. For the knitpickers, this brief estimated doesn't includ expenses like power, heat, water, gas, insurance, marketing, phone yada yada yada:
Units Sold Monthly, 15 Hours Per Unit, 6 Unit Sales Price, $300 Unit Material/Supply Cost, $75 Hourly Labor Rate, $30
Cost Per Unit, $255 (includes labor/materials) Profit Per Unit, $45
Monthly Wages, $2700 Monthly Profit, $675
Monthly Pre-Tax Gross Earnings, $3375 Annual Pre-Tax Gross Earnings, $40500
Good luck and keep us posted on how things progress for you,
Scot
-- makesawdust