I would like to cut numerous wood pieces that are identical in shape and about 6" long 3 inches wide. I want to cut them out of 3/4" hard maple. I made myself a template from 1/4" plywood and tacked it to a piece of the 3/4" maple. I then trying using a cutting bit on my router table to cut out the shape. On the top of the bit is a small wheel that I used to roll along the edge of my template. The whole idea sounded easy enough to me until I tried it. The bit would periodically grab really hard and sometimes it would break chunks of the maple off...scary! I tried going slower, faster, etc., but could never get it to work. My Craftsman router table and router only run on one speed so I can't adjust it. I am guessing that the problem is in the blade. Does anyone have a suggestion for me as to how to make this work? Please keep the response at a "novice" level...I am most certainly a beginner.
Thank you!
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