I have a client wishing me to build 2 garage doors. I need to make them lightweight, non-warping. The sizes of each door is about 12 ft. height, and each about 5 ft. width.. (maybe more....not measured yet) I would like to do a honeycomb pattern...I did see sing panels online. I would like to make these at home also...in my shop. Cedar 1x6 on the exterior in a sun burst pattern...
1/4 " marine ply interior.....foam 1 1/2" filler Just trying to come up with a workeable idea. I have built doors like these in the past, and realize the issues involved. I would like to use a frame of Cedar or.......2x4 or 2x6....with a channel to accept the 1x6..... I also have used threaded rod, to hold panels together..... Just throwing out a light of thoughts, and wondering if there is any direction that one may know? Thank You johnloomisconstruction.com is my web pagejohn