Wiki: Fridges

Another article to pore over before it goes up....

NT

Most people now have a fridge freezer as their main machine, but fridges are still useful for supplemental space.

A lot of the information here also applies to fridge freezers.

=3D=3DLarders & frost free fridges=3D=3D Standard fridges have an icebox, which will ice up and require periodic defrosting.

Larders contain no icebox, and don't frost up, so are frost free.

=3D=3DBrands=3D=3D Pretty much all brands of fridge have a good reliability record. (This is less true of fridge freezers.) Liebherr and Miele are generally reckoned to be among the best makes.

=3D=3DFaults=3D=3D Fridge faults can be caused by external factors.

Damp and [[water]] splash cause case rusting.

Liquid oozes inside the fridge can penetrate interior lining junctions and saturate the [[insulation]] at the bottom, leading to external dripping, rusting, increased power consumption and sometimes smells.

=3D=3D=3DInadequate ventilation=3D=3D=3D Too high a temp at the rear causes overheating of compressor, with consequently much reduced life.

An indoor/outdoor thermometer can be used to tell if the temp behind the fridge is getting too high, but its generally quicker to just place a hand on the hext exchanger at the rear. Warmth is to be expected, and hotness at one end, but if its hot all over then the compressor isn't getting the cooling it needs. In this situation, the refrigerant gas is delivered to the expansion line hot, so energy consumption increases, further increasing average compressor temp and reducing life expectancy.

The solution is more ventilation. Where its problematic to provide this, a quiet 3" or 4" fan can be used to move air upwards behind the machine.

=3D=3D=3DDripping=3D=3D=3D Modern fridges route interior condensation on the cooling plate down a pipe to a plastic tray on the compressor. The [[water]] evaporates from this due to the heat.

Exterior dripping can be caused by the drainage tube becoming unattached from the plastic tray on the compressor.

Interior dripping can be caused by blockage of the entry point of the pipe. Removal of any debris and a poke with a bit of [[Iron wire| wire]] should clear this. If it blocks repeatedly, mould growth is the usual culprit. This can usually be stopped by cleaning the interior spotlessly.

Exterior dripping can also be caused by saturated [[insulation]]. Replacing the insulation is the only cure, which isn't worthwhile unless the appliance is of high value. Insulation saturation usually occurs at the bottom of the fridge.

=3D=3D=3DSmells=3D=3D=3D Smelly fridges are usually sorted out with a thorough clean. Do not use bleach or any scented cleaner.

If the fridge is in such a state that stinking oozes have gotten into the [[insulation]], nothing but a new fridge will remedy this. For a valuable fridge, replacement of the insulation is the solution.

=3D=3D=3DThermostat=3D=3D=3D A thermostat stuck off will make the fridge play dead. If stuck on, the compressor will run all the time, consuming excessive energy.

Thermostats can be DIY replaced, but its not worth it for the average fridge. The capillary tube on the stat usually passes through the fridge's [[insulation]], and the whole assembly must go in without being cut. The old one can be cut if necessary, as it doesn't need to work again. Generic replacement stats are available.

=3D=3D=3DCompressor runs but not cold=3D=3D=3D This is caused by loss of refrigerant, which is caused by a leak. A gas refill will only leak out again.

=3D=3D=3DCompressor dead=3D=3D=3D Compressors can be replaced, but again most fridges aren't worth it.

=3D=3D=3DPartial short=3D=3D=3D A compressor with a partial short will overheat very quickly and cut out. Or it may blow [[fuse]]s. Its posible to make these run by adding a high power series resistance to limit the short current, but the increased energy consumption and low cost of replacement fridges makes it not usually worthwhile. A 240v 3kW heater makes a suitable series resistance.

=3D=3D=3DNoise=3D=3D=3D Fridge noise is usually caused by something touching the compressor or failure of the rubber suspension under the compressor. The latter can be fixed by inserting chunks of rubber under the compressor, making sure it can still move slightly.

=3D=3D=3DRefrigerant loss=3D=3D=3D When a gas leak occurs, repairers may offer to refill. However if it leaked out once, it will do so again, so this will only ever be a temporary repair. Locating a very slow leak to fix it is extremely difficult.

The situation is different with belt driven in-car compressors. These leak refrigerant as a normal part of operation, and eventually require refill.

=3D=3D=3DSeal damage=3D=3D=3D Door seals can be replaced. Peel the seal back to locate the screws.

=3D=3DCleaning=3D=3D Be sure to avoid all scented cleaners. Avoid [[Scraper|scourers]] which will make the interior lining harder to clean in future. Avoid bleach too. Cream cleaner and a cloth are normally effective, with a brush for any residue buildup. Stubborn dirt should be soaked to loosen.

=3D=3DStorage=3D=3D Unused fridges should be stored with door ajar to avoid bad odours. When the door may get closed, placing a couple of clean dry teabags inside will help.

=3D=3DCooling arrangements=3D=3D There are 3 common cooling arrangements: # Heat exchanger at back. Requires rear ventilation, but no side ventilation. # No external heat exchanger. These have cooling tubes built in under the outer skin, and require side ventilation for cooling. # Less common is cooling underneath the fridge, with warm air expelled at the front at the base. Such fridges require no ventilation to sides or rear.

=3D=3DSide gap=3D=3D Its traditional to leave a small gap each side of a fridge. This gap makes moving the appliance easier, avoids the door catching, avoids vibration noise and increases rear ventilation. Newer fridges with no external heat exchanger need side ventilation for cooling.

=3D=3DWire vs glass shelves=3D=3D Glass shelves are wipe cleanable, and minimise spills of meat juices etc onto foods below. Glass and wire are both dishwashable.

Glass shelves can't always be retrofitted into a wire shelved fridge. Glass blocks air circulation, and this can sometimes result in inadequate cooling in fridges designed for wire. If retrofitting you'll need to check the temp on each shelf afterwards.

=3D=3DEnergy efficiency=3D=3D The energy efficiency of fridges has improved substantially since the

1970s. A free 70s fridge will generally cost more in total over its lifetime than a new one.

=3D=3DRefrigerants=3D=3D Until recently nearly all fridges used the CFC R12, also known as freon. New fridges use any of several HC and HFC refrigerants. Some of these are believed to affect the ozone layer as well, some not.

=3D=3D=3DPropane=3D=3D=3D Fridges in third world countries normally use propane (or similar gases) as the refrigerant. These gases are cheap and efficient, but leaks are potentially explosive. Despite this, data indicates that real world risk is negligible. A very few fridges here also use such gases, and with these one should ventilate well if gas is smelt.

Propane is also sometimes used by DIYers to repair fridges and a/c systems that were designed for R12, R-22 or R-134a. Its cheap, readily available, a plug-in replacement, and 9-15% more energy efficient than R12, but its also highly flammable.

Propane refrigerant is labelled as R-290. Note that bottled propane is a propane butane mix, not pure propane.

Butane is R-600 and works at low enough pressure to be contained in reinforced plastic hose.

Pentane is another low working pressure refrigerant gas.

=3D=3D=3DAmmonia=3D=3D=3D Ammonia has long been used in a small percentage of fridges using the ammonia absorption cycle. These fridges are almost totally silent, with just the thermostat's click and the occasional quiet gurgle. They are easily spotted:

  • the equipment on the rear looks quite different to compressor fridges
  • They are completely silent when first plugged in

There are 2 issues with these fridges. # Power consumption is relatively high, due to low thermal efficiency # Even a mini fridge contains over 1kg of ammonia, which would be fatal if released.

The advantage of these fridges is they can in principle be run off any source of heat, such as 240v, 12v or bottled gas. Hence they are standard equipment in caravans.

=3D=3DAntique fridges=3D=3D =3D=3D=3DR12=3D=3D=3D Safe R12 refrigerant was introduced in the mid 1930s. Old fridges using R12 and a sealed compressor unit will behave much like modern fridges, albeit with relatively poor energy efficiency, and without all the other modern refinements such as wipe clean linings, safe door latches, even temperature, low noise level and so on.

=3D=3D=3DBelt drive=3D=3D=3D Earlier fridges used a separate motor and belt driven compressor. These are less efficient, and the compressor gradually leaks refrigerant, so needs refilling in time. The belt can slip or break.

Some belt driven fridges didn't use R-12, and are a safety problem - see below.

=3D=3D=3DPre- R-12 fridges=3D=3D=3D These all used a belt driven compressor, along with assorted nasty refrigerants. Belt diven compressors leak gas as a normal part of operation. The refrigerants used vary from toxic to very toxic, and some are explosively flammable. Such fridges are not suitable for use in inhabited spaces, and never were.

Refilling with modern refrigerants is problematic, as the working pressures of these old systems are often too far removed from those of modern equipment to produce a workable refrigeration cycle. Some of the old refrigerants (eg SO2) are sufficiently safe to use if the location is well ventilated and isolated from the main building. Some are absolutely not.

Butane and pentane work with lower pressures than R12, and may be usable in some cases. Ventilation is necessary when using a highly flammable gas in a belt drive compressor.

=3D=3DPeltiers=3D=3D New mini fridges usually use peltier heat pumps instead of the ammonia absorption cycle. Like ammonia, these are silent and have poor energy efficiency, but the very remote risk of ammonia release is not there.

These fridges don't generally have the same cooling power as standard fridges, with the ability to only cool by upto 15=B0C being normal. Thus they are not safe to use as a main fridge from a food poisoning point of view, as food stored at 15=B0C in a hot 30=B0C room will spoil rapidly. This is why they are usually described as drink chillers only. If wanted to store food, the interior temp should be monitored and the machine only used for foods requiring refrigeration when sufficiently cool. Foods that don't require refrigeration (such as chocolate) are safe to store in them.

The peltier pumps used in these are usually rated at 12v 5A, but can run on anything upto 16v for maximum cooling. Some of these mini fridges also have a fan or a second peltier, doubling power use.

=3D=3DTemperatures=3D=3D

5=B0C is the recommended fridge temp for food storage.

Temperatures in fridges tend to vary from one location to another. The salad crisper operates at high RH and slightly higher temp, keeping salads firm for longer and avoiding any risk of freeze damage. Enclosed spaces mounted on the door also run at slightly higher temp, and are good for keeping butter, making it not quite so hard.

Areas close to the cooling plate run colder, and foods such as salads can be damaged by frost if put there.

=3D=3DTCO=3D=3D Annual Total Cost of Ownership depends on purchase cost, life expectancy and energy cost. Hence the most energy efficient models aren't necessarily the best value ones, but are more likely to be if all other factors are equal. Naturally all other factors aren't equal in practice, since maximising energy efficiency costs money.

Life expectancy is an important factor when seeking to minimise TCO.

Having said all this, there is no single simple strategy to minimise TCO, and no hard reliability or life expectancy data to base calculations on. News:uk.d-i-y and expert websites sometimes discuss TCO reduction strategies, but opinion remains divided.

=3D=3DFood safety=3D=3D # Check the fridge temperature is correct. # Inspect contents regularly, removing anything that is beginning to spoil. # Avoid arranging foods so that meat juices could drip onto other food types. # Keep the fridge interior clean. # Glass shelves reduce cross contamination by reducing drips.

=3D=3DDisposal=3D=3D Local councils usually take fridges and freezers away free. Local dealers will purchase or collect the very few types of fridge they could repair and sell profitably, but this only applies to high ticket items.

Most other disposal options are now illegal for R12 fridges, since it is no longer permitted to release R12 to the atmosphere.

=3D=3D=3DCompressors=3D=3D=3D Compressors removed from fridges have their uses. They provide compressed air at high pressure but low flow rate, and require an oil catcher if they're to last.

=3D=3DThe dial=3D=3D Fridge dials are usually marked with numbers unrelated to actual temperature. The only way to determine temperature is to leave a thermometer in the fridge.

A few fridges also have an [[insulation]] sheet between icebox and the main fridge space. The position of this can be adjusted in conjunction with the thermostat dial to achieve the desired temperatures in both fridge and icebox sections. The sheet is moved to adjust the relative temps of fridge and icebox; when blocking all airflow there will be maximum temp difference, and when opened there will be less temp difference.

=3D=3DImproving energy efficiency=3D=3D For most of us the simple way to improve energy efficiency is to replace the 1980s fridge with a modern A rated one.

=3D=3D=3DEnergy saver plugs=3D=3D=3D Energy saver plugs reduce energy consumption in older fridges, but are incompatible with a lot of new fridges, some of which have this technology built in.

Energy saver plugs pass full power to the compressor during starting, then throttle the power back once running.

In many places a 10 year old fridge can be bought for the price of one of these plugs, and will deliver more performance improvement, so even for older fridges their use isn't very popular.

=3D=3D=3DMore aggressive methods=3D=3D=3D People running fridges on small solar electric systems sometimes wish to reduce energy consumption. Any of the folowing can help:

  • Add more polystyrene [[insulation]] on the outside of the fridge (watch for condensation on the metal cabinet, which can rust it)
  • Use an energy saver plug when compatible
  • Put frozen items in the fridge overnight when defrosting them
  • Write contents on a wipe clean board on the front, then decisions can be made with the door closed.

=3D=3DSee Also=3D=3D

  • [[Special:Allpages|Wiki Contents]]
  • [[Special:Categories|Wiki Subject Categories]]
  • formatting link
    Refrigerant history]

[[Category:Appliances]] [[Category:Cooling]] [[Category:Fault Finding]] [[Category:Energy Efficiency]] [[Category:Cleaning]] [[Category:Kitchens]] [[Category:Repair]]

Reply to
meow2222
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I've only skimmed, but a couple of minor comments:

- You say recommended temperature for food storage is 5oC. Being pedantic I thought it was 5oC or below (i.e. 4oC is also OK). Personally I don't like the "taste" of milk at 5oC, and generally prefer stuff cold, so keep my fridge a little cooler.

- I've seen people on here suggest a number of times that a frost free fridge/freezer decreases the reliability. If there's evidence of this it might be worth including in the article.

Piers

Reply to
Piers Finlayson

Combine these two? By shifting the "Smells" out of the techy bits down t= o the less techy cleaning and other information?

I've never used anything more than warm water and a cloth to clean a fridge or freezer. Once clean dissolve some bicarbonate of soda in clean= water and wipe around all the inside with a clean cloth then just leave.= The bicarbonate is good at absorbing smells.

Fresh meat should *never* be stored above other foods...

5C or below but above 0C. B-)

Ours doesn't.

"We offer a collection service for all electric appliances and cookers. =

This includes all electric items that are larger than a small microwave =

oven.

There is a special service for all electric appliances like; fridges, freezers, televisions, cookers and computer monitors. A fixed charge of =

=A315.00 per item is required for this service."

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only "free" service is if you take the items to one of the two "houshold waste recycling centres".

IIRC a place selling fridges etc has to offer a collection of the old on= e when they deliver the new. This may or may not be chargeable.

Reply to
Dave Liquorice

In message , Piers Finlayson writes

Wasn't there also a thread on *location*, specifically whether a conventional unit was suitable for use in an unheated environment such as a garage.

regards

Reply to
Tim Lamb

I'm not aware of any evidence for this statement. At higher temperatures, the cooling effect reduces, eventually to nothing, and this reduces the power output at the rear, so it's a somewhat self-regulating effect on rear temperature. The significant factor is that the fridge operating efficiency plummits, and interior will get too warm in bad cases.

Introducing forced air paths significantly increases the rate of dust collection, and this can more than counter the forced cooling after a while.

I've had a case where a metal tray rusted through doing this. (It's now lined with aluminium foil.)

Sodium Bicarbonate dissolved in water is the most appropriate fridge cleaner.

and permanently icing up the cold plate.

I don't believe this would work. Fridge compressors have barely enough power to start (they will fail to start sometimes - this is expected). With a series resistance, the chance of starting failure is going to be very much higher.

A compressor with a shorted turn has had it. Period. It will run, but it will be drawing some kW's rather than 100W, and will quickly trip its overcurrent circuit.

Test effectiveness of the door seal by checking it will grip a till receipt all the way around. A failed seal will allow air to leak through which will result in excessive condensation formation on the cold plate, and reduction in efficiency.

If the seal looks OK but isn't sealing, check the fridge is standing squarely and level on the floor with the feet adjusted correctly. The cabinent is easily jarred when not supported correctly on all feet, which can prevent the door fitting the frame. Secondly, check the door adjustment (where present). This should be correct when supplied, but might have been messed up by reversing the door and not setting it up correctly.

With many modern fridges, they can't anymore. The field replaceable unit is the whole door.

Clean with just a sodium bicarbonate solution. No pre-preprepared cleaners should be used. If there's something stubborn which needs a powerful cleaner, make sure you wash the cleaner off with sodium bicarbonate afterwards.

This is because most people won't be able to clean the fridge interior well enough to get all the food contamination off, and it will go moldy. If you can very thoroughly clean and dry it, then you can close the door, just like a newly supplied fridge.

There's also a condensation issue here. You need enough ventilation at the sides to prevent the side panels dropping below the dewpoint and generating condensation, which would run onto the floor. The other alternative is to seal the side gap so there's no flow of air to form condensation -- this is the approach used by linking kits for linking adjacent appliances.

Fridge interior design allows for the shelf types. You can't change them restrospectively.

This makes them the main choice for hotel room mini-bar fridges.

Ammonia is also used as a refrigerant gas in giant (warehouse sized) freezers (and maybe fridges).

That should be "no more than 5"

Overfilling a fridge or using loose food wrappings will prevent airflow throughout the fridge and lead to uneven cooling, with some areas freezing from time to time, and others never getting cool enough to keep food safe.

Need to say something about fanned fridges here. Those parts are significantly less reliable than the simple and well refined compressor and sealed system, and you can expect to need some repairs during the life of the fridge.

There's more CFC in the insulation of these fridges than there is in the refrigerant. Whilst recovering the refrigerent is easy with the right equipment, recovering the CFC from the insulation requires large specialised plant, which is now a legal requirement across the EU.

You should consider running your fridge from a non-RCD protected supply.

Reply to
Andrew Gabriel

===Partial short=== A compressor with a partial short will overheat very quickly and cut out. Or it may blow [[fuse]]s. Its posible to make these run by adding a high power series resistance to limit the short current, but the increased energy consumption and low cost of replacement fridges makes it not usually worthwhile. A 240v 3kW heater makes a suitable series resistance.

===

This seems a bit over the top for most owners. Clutching at straws surely.

Reply to
John

Andrew Gabriel coughed up some electrons that declared:

It's not well proven, based on a personal test case of one, but this is my late mother's recommendation (she was in the catering management trade at one time):

==== In the case of very bad smells in the plastics, mix up a large quantity of Sodium Bicarbonate so as to form a paste with the consistency of icing. Paint paste onto affected plastic thinly (but not too thinly, about 1mm is OK). Leave to dry overnight. Brush and wash or hoover out. ====

Worked when I last had to use it where all previous methods had failed. Might be worth including as a "if everything else has failed and you're about to junk the appliance, try this".

Upto you all, just a suggestion.

Cheers

Tim

Reply to
Tim S

Yes, well worth mentioning the "class" of the appliance. Fridges and freezers are designed to work best within a range of ambient tempertaures.

The temp ranges and class is out there on the web somewhere.

Reply to
Dave Liquorice

I'm surprised you say it's not worth replacing. Under a tenner for a generic one on eBay is a lot cheaper than a new fridge at several hundred. But modern fridges with LED displays presumably use more sophisticated thermostats which are not DIY-replaceable?

You might add that a temporary workaround for a thermostat stuck on (or a bridged one stuck off) is to run the fridge off a timeswitch programmed for (say) off 15mins of every hour.

Ours doesn't either. It's =A323.50 (low) or =A345.50 (tall):

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even want =A36 to take away a table lamp!

=3D=3DUses for a Dead Fridge=3D=3D There was a Gardener's World programme a year or so back that gave suggestions for use of an old fridge carcase in the garden (obviously). ISTR storing seeds, and on its back as a water butt. Perhaps others can remember more. But I guess they involve letting the gas out illegally (unless it's all leaked away already).

Chris

Reply to
chrisj.doran

The main issue here were the older single compressor fridge/freezers with a single thermostat in the fridge only (and they always have the fridge at the bottom). If the room was cold enough not to require much cooling for the fridge, the freezer would thaw out.

I don't think anyone makes these nowadays as technology has moved on and it's now easy to have a single compressor drive a fridge and freezer compartment independantly of each other, whereas this didn't used to be the case.

The steel casework of white goods stored in a garage may start rusting, as there's no waterproof layer in the paint finish.

Reply to
Andrew Gabriel

I have a bosch fridge 4.5 years old and it runs on Butane / Propane...

Reply to
James Salisbury

Is there a wiki on snipping? :)

Reply to
R D S

Ours ran on natural ...

Don't seem to be able to buy domestic gas fridges now except for the mobile variety.

Reply to
Adrian C

OK, most of what you've suggested has been incorporated, with thanks. I'll explain below why some things havent been as yet.

The compressor is cooled mainly by the refrigerant. The heat in the compressor's refrigerant gas output needs to be lost in the external heat exchanger. If this doesnt happen, the coolant circuit is running continuously with much higher freon temps in and out, leaving the compressor running much hotter. It still works, but the windings wont last as long.

Re series resistors to run a partial short:

I used to do it

thats right, so sometimes it just cycles until it starts. A stalled attempt to start leads to the overheat cutout opening, when it closes it tries again. This is why 2-3kW is used rather than less.

True with no series R, but with one the heat is dissipated mostly in the heater when it hits the partial short each time it goes round, so the motor keeps going. It does work.

The heater limits the current drawn during the shorted section, and most of the time its drawing normal i, so theres no kilowatt consumption.

These tricks see use in industrial settings where losing equipment and all the food stored in it plus the business opportunity afforded by the equipment would be an expensive loss. Equipment is kept running temporarily until a new compressor is installed.

I've cleaned many fridges, and never had a problem with unscented commercial cleaning chemicals. Bicarb OTOH I've found pretty ineffective. Lots of sites say use it, but you can buy far better at any supermarket.

I'm not aware of anything to stop anyone. In some cases if you have some glass shelves from a dead machine they will slot in and work fine. And sometimes not.

yes, as are various other gases, vortex tubes and so on. Industrial refrigeration equipment doesn't strike me as very DIY, but you could write an article on it if you like.

chrisj:

A standard used fridge is only =A320-30. Some of course will be worth doing, but most not.

Considering the real and serious risks of food poisoning I dont think its something I or we could recommend in good faith. Better to let it run continuously if you must bodge it.

NT

Reply to
meow2222

This is not true really, the cooling effect drops off but the power consumption doesn't fall that much.

Bit like dimming a halogen bulb, less light but still lots of heat.

If the refrigerant gets far too hot it will acidify and kill the compresser quite quickly.

Not IME.

cheers, Pete.

Reply to
Pete C ukdiy

Power consumption only accounts for 25-33% of the heat output. When it's hot enough that the cooling effect has ceased, power output at the back is therefore reduced to 25-33% of normal. That's the self-regulating effect as temperature rises.

Sorry, but this is a well-known effect in the design of equipment cooling.

Reply to
Andrew Gabriel

You're forgetting something pretty basic.

The hotter it gets the more *additional* heat leaks back into the fridge!

So the cooling effect will *never* cease, the cooling demand goes *up* and the efficiency of the compressor goes *down*.

The duty cycle of the compressor will go to 100%, increasing it's temperature by the maximum in an already hot ambient temperature.

Running a compressor for longer at much higher temperatures *will* shorten it's lifespan!

I do hope I have made things clear enough :)

cheers, Pete.

Reply to
Pete C ukdiy

That's the same heat going round, not additional heat. Additional heat can only come from heat leaking into the fridge from elsewhere in the room. When the fridge gets to room temperature inside, that can't happen. The only heat output from the back at this point is down to just the energy drawn by the compressor.

Of course, if you really blanket the thing with thermal insulation, then just the heat from the compressor will eventually kill it, but a wooden cupboard won't manage that, just inefficient operation and failing to keep down to temperature inside. Seen this done many times by kitchen fitters with a poor grasp of physics.

Reply to
Andrew Gabriel

No!!!

Heat *also* leaks directly back in from behind the fridge where the compressor and condenser is!

That's what I mean by additional heat.

cheers, Pete.

Reply to
Pete C ukdiy

It's not additional - it came from the compressor, i.e. it's part of the compressor's power consumption. At this point, if the compressor is consuming, say, 80W, there's still only 80W coming out the back rather than the ~300W you'd get when the fridge is operating normally. There's nowhere else for power to come from once energy leakage into the fridge from the room stops due to no temperature differential.

Reply to
Andrew Gabriel

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