Underwater hose clips

Mar 07, 2022 Last reply: 4 years ago 31 Replies

The problem is that deep recesses such as blind bolt holes with bolts in them or deep cracks do have very low oxygen levels. Stainless steel is passivated with a surface layer of chromium oxide which deteriorates if there is not enough oxygen present. Once this has started, the oxygen down the bottom of the hole gets scavenged by reaction with the iron, leaving the passivation layer in even worse condition. Diffusion down the hole is too slow to make up for the losses so the passivation layer never reforms and the corrosion continues - slowly but inexorably.

This is a well known problem - there is plenty of literature about it and there have been some spectacular industrial accidents caused by designers failing to pay attention to it.

Here is a quotation from the website of a manufacturer of stainless steel:

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"Stainless steel requires a supply of oxygen to make sure that the passive layer can form on the surface. In very tight crevices it is not always possible for the oxygen to gain access to the stainless steel surface thereby causing it to be vulnerable to attack."

John

Attack by what, precisely? Not oxygen....

The problem was long, close fitting, bolt holes. Plenty of oxygen in the water around the boat, but not enough getting to the surface of the stainless steel.

So the bolt was rusting from the inside out?

If the bolt is in a hole where the oxygen cannot get, then the bolt cannot 'rust'.

One of the first chemistry experiments I did, consisted of pitting a nail in a sealed bottle of distilled and boiled water. It did not rust. Another one in an unsealed bottle of half water and half air, did.

No, of course not. it always starts at the surface of the steel. The problem is that the oxygen level drops to a value where the passivation layer cannot be maintained but there is enough for rusting to take place.

But it isn't. The oxygen can't get there quickly enough to maintain the passivation layer.

Yes, I did that one too, but not with stainless steel nails where one end was in an oxygen-rich environment and the other in a low oxygen environment.

John

If you still don't believe, how about the British Stainless Steel Association as a reliable source of information?

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"Crevice corrosion is a localised form of attack which is initiated by the extremely low availability of oxygen in a crevice. It is only likely to be a problem in stagnant solutions where a build-up of chlorides can occur. The severity of crevice corrosion is very dependent on the geometry of the crevice; the narrower (around 25 microns), and deeper the crevice, the more severe is the corrosion. Crevices typically occur between nuts and washers, or around the thread of a screw or the shank of a bolt. Crevices can also occur in welds which fail to penetrate, and under deposits on the steel surface."

John

Right, so what is happening is NOT rusting. It is reactions with chlorides - not oxygen.

Like salt on aluminium if water is present. Guaranteed to rot in the absence of oxygen.

because it cuts through the Al2 O3 layer

And has absolutely no bearing on corrosion in a fresh water environment and does not cause 'rusting' as such.

Chloride ions are a powerful catalyst of the corrosion of iron. That doesn't stop the final result being mostly iron oxide. Whether that takes the form of "rust" or a slimy black sludge doesn't make much difference to whether the object falls apart or not. Fresh water is certainly much more benign than sea water, but it still contains some dissolved salts in most situations. John

Actually it does,

Ferrous chloride is green in color. The 'sticky black sludge' is probably ferric chloride. Rust is red. And brittle

Whether that takes the form

But not chlorides. Mainly carbonates. Possible a bit of nitrates.

Ferric chloride was brown the last time I looked at it. The black material in stainless steel corrosion products may well be carbon from the steel. (Even the 316L alloy used in medical implants has some carbon and some other alloys have significant amounts.)

Well, that is debatable. A pond filled from tap water is likely to contain some chlorides. Any pond within a few miles of the sea certainly will. Fresh water in rivers also contains chlorides. After all, how else did the sea get salty in the first place? Whether those concentrations matter is a different question. The OP expressed concern about whether a hose clip would "rust". We both know perfectly well that not all corrosion of steel is "rust" and it doesn't matter anyway. The outcome of interest is whether the hose clip falls apart on not. A low oxygen concentration will not guarantee that it survives for a long time and will sometimes make it more likely to fail.

John

Well without carbon it aint steel, but yes, ther will be some carbon in there.

as Colin mentioned 316 grade SS is good ..... 304 is the cheaper grade and not as good on corrosion resistance.

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