One knob is input charge (E7).
- Knob adjusts a bimetallic thermostat to module charge level during the overnight E7 charge
- eg, knob set to "1" causes charge to cycle on/off at 4am, knob set to "6" causes charge to cycle on/off at 6am
One knob is output charge (room temperature).
- Knob turns a screw which adjusts the preload on a bimetallic lever
- The bimetallic lever pushes against a counterbalanced flap running along the top of the heater core
- Adjusting the preload alters the temperature at which the flap opens the core to convection
There is also a cutout thermostat.
- E7 charge period must be limited by a timer to 7-8hrs
- By which point the core will be 920-980oC
- If the timer sticks on this cutout prevents overheat & fire
E10 can mean heating outside of E7 periods.
- E7 is basically a 7hr overnight charge
- E10 is a 10hr charge, but over 3 discrete periods
- eg, 4hr overnight, 3hr afternoon, 3hr evening
If the heater is very hot:
- Does the time correlate with E7 or E10 timed charge?
- Is the boost element running - 750W?
E7/E10 is handled by a timer.
- E7 - timer by the heater, at the CU or DNO teleswitch
- E10 - timer at the CU or DNO smartswitch
If the timer jams on the heater will run until the thermal cutout operates. If the cutout does not operate and the heater is against a plywood or hardboard wall it can set fire to it, or wallpaper. This is extremely rare, but has been known. The cutout is either push-button reset or one-shot thermal fuse (or both, since some heaters have more than one safety trip like tumble dryers).
Turn all power off if possible and check the meter - a 3.3kW 24kWhr heater will draw 3.3units/hour if on charge. If it is E7 and you are seeing it draw current at 9am then a) the timer is stuffed or b) the contacts have welded themselves on. If instead 0.75units/hour are being drawn, then the boost element is running and the switch is stuffed.
I suspect the 750W element can run continually without triggering the safety cutout - it will just get hot.