Battery Charger Repair ?

Jun 27, 2007 40 Replies

They're probably SMPS which can be time consuming to fault find and repair, and not always possible to get certain spare parts for.

If you look at the usual suspects - CPC, RS components etc, you should be able to buy a suitable charger for a lot less than that. You'll need to ascertain what type of batteries they use. SLA types need a different charger from 'wet' lead acid.

You'll probably need to have the correct output plug fitted. A neighbour's one uses an ordinary 3 pin XLR connector as used for microphones.

Warning! Thread Hijack (Well, this is Usenet :o))

What is the best way of storing these scooter batteries?

An uncle recently died and left a mobility scooter. The family want to keep it in case my aunt needs it in future. I think I'm right in saying that car batteries shouldn't be allowed to go flat? so I told them to charge them periodically (they have 2) but how often?

Alan

Often the output caps, a TV repair shop should be able to check and replace them.

If DIYing remember to put new ones in the right way round ;)

cheers, Pete.

Is "the right way" defined as "the way they don't pop", ir is it more technical than that?

Owain

Sealed lead acid batteries can gas during charging. If the battery is charged incorrectly, the gases produced may not be recombined back into water as fast as they are being produced. Pressure valves will eventually trip and the gas vented - resulting in permanent loss of electrolyte. Allow this to continue and there will be no electrolyte left..so one incorrect recharge *can* kill the battery.

Charging at much too high a current can lead to the internal structure of the battery deforming. If this leads to a short between plates, the result can be catastrophic.

Pressure relief valves are often non-resettable - they are there only to stop the battery exploding under fault conditions. Once such non-resettable valves have tripped*, gases will not be contained and further recombination will not happen. Even correct charging can result in gassing and loss of more electrolyte.

etc.

*They can do so with enough force to send the the valve cover 20 foot or more across the room. BTDTGTTS.

Could be but not exclusively.

And equally important make sure they are low ESR ones.

Most electrolytics are polarised and have the negative marked. Unlike other types of caps which aren't polarity sensitive.

You forget that I=Vdiff/R..drive from a low voltage and the current reduces as the battery charges. However in theory at least, and rather horrendously in practice sometimes, a low power supply impedance will ultimately end up in I tending to infinity with the usual result..

Nope. The I decreases because the Vdiff decreases - not because R increases. R remains constant. Even cheap chargers usually limit Imax for high VDiff - too many people connect chargers to car batteries with the 6v12v slide switch set incorrectly. Things have moved on from selenium rectifiers and moving iron meters..

However, the basic point is that "cheap and cheerful" car battery chargers should not be used with batteries of the type normally fitted to mobility scooters. It certainly can end up with things heading towards infinity - such as bits of the battery. ;)

Hi,

One of these should do if you can change the battery connector over:

Poss a bit cheaper on Ebay.

cheers, Pete.

I knew that :-)

But if you put it in the wrong way round does it just pop or would something else bad happen? I.e. would trial and error with one spare capacitor suffice?

Owain

Be sure to plug the uncased supply into a hard-to-reach socket just before putting it down on your lap...

Not usually a pop, more 'this power supply will self destruct in FIVE seconds' c.f. James Bond.

cheers, Pete.

The last time I played with electrolytics and a 9v battery they swelled and elongated gently until finally squeezing some fluid out in a little dribble.

Owain

Life is full of disappointments.. ;)

Electrolytics have weakened fracture lines in the top now - in the past it was entirely possible for the case to detach and literally rocket off the board..especially with valve equipment using high voltage capacitors.

A 9v battery will have a fairly high internal impedance and won't be able to dump a lot of energy very quickly into a faulty component. Hence the result of a fault will be a little tame.

Similarly, a well-designed switch mode power supply will sense that an overload is present and shutdown - before a lot of energy has been transferred from the mains side of the hf transformer. There are mains side capacitors that can fail fairly dramatically.

However, for real excitement, try a UPS... A lot of 12v lead acid batteries in series, a lot of stored energy, a very low source impedance. It can sometimes be difficult to actually *find* the capacitor..

Alan Vann wrote in news:5efum9F391aghU1 @mid.individual.net:

Since no-one has answered, I'll have a go.

At worst it will bring an expert in to tell me I'm a plonker and give you more info!!

Lifted from:

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Storage Store batteries fully charged. Check once a month and recharge as needed. Wet batteries can hold their charge up to three months, selaed models six to twelve months. Remember if storing your chair for longer than a few weeks, it's best to charge the batteries and then disconnect them.

There was an excellent faq under the name of Darden, but it's disappeared from my links, which give a 404 error - maybe someone can help

mike

Thats the Maplin one but £11 cheaper. Doesn't supprise me ;)

Thanks for the link, Pete and "F". I hadn't come across this company before. They seem to ahve some good kit at a reasonable price.

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