Hi, Can anyone give me suggestions on the simplest and most precise way to cut Formica plastic laminate into a round piece 42" in diameter out of a 4x4 sheet? Thanks...
Laminate - how to cut a round piece?
Oct 18, 2008
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Trim router w/ trammel point. Although typically one would simply trim oversize and then use the edge of the mounted piece to trim to final size in place.
Read the full replyInformation here may be outdated?
Try scissors. They work fine for the cuts I made with them.
G.S.
Trim router w/ trammel point.
Although typically one would simply trim oversize and then use the edge of the mounted piece to trim to final size in place.
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Rough trim (saber saw works) it first then mount it - either permanently or temporarily (FIRMLY if the latter, especially on edges) on a 42" round piece of plywood then trim with a router using a bearing guided flush trim bit.
Don't have a 42" round piece of plywood? You can make it by attaching a router to a piece of ply about 6-8" wide and more than 24" long...drill a
1/4" hole in the 6-8" piece near one end then attach the router to the other end so that the inside edge of the bit is precisely 21" from the center of the 1/4" hole. Now drill a 1/4" hole in a piece of ply greater than 42"x42", put your jig on it and insert a 1/4" bolt thru both holes. You now have a big compass.Gordon: I had always assumed that the laminate's finish surface would chip at the edges if cut with scissors, but I followed your suggestion and used them just now to cut a scrap piece. Scissors work like a charm. Thanks!
A bandsaw will cut a nearly perfect circle but You will need to mount the plastic laminate onto some hardboard first where a pivot point is drilled. Otherwise, sissors may be enough precision fopr your application.
If this is for a table top, you cut it oversize, glue down, and then rout the edge to match the substrate. In a production setting they would use a jig or die, but for a one-time job, whittle to fit is the way to go. Even if you did have a perfect circle and the substrate was a perfect circle, you could never get them perfectly aligned when you dropped the laminate into place on the contact cement.
If it isn't a table top, what are you making?
-- aem sends...
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