28 years without a lost time injury. Streak ended Monday with a skilsaw and a sloppy rip

Nov 05, 2026 Last reply: 16 hours ago 3 Replies
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Never thought I'd be typing this. Went my whole career without so much as a stitch, and Monday morning I got lazy about one thing and paid for it. Was ripping some PT 2x12 for a deck stair stringer, board pinched halfway through the cut and the saw kicked back hard. My left thumb was right where it should never have been.



Ended up with a deep gash that nicked a tendon. Eight stitches, a splint, and a hand surgeon appointment Friday to see if the tendon needs repair or just time. Honestly got lucky. Half an inch deeper and we're talking about grip strength for the rest of my life. The embarrassing part is the cut happened becuase I was rushing. Not because the saw was junk, not because the blade was dull, because I was on the last few boards of the day and got sloppy with where my off hand sat. Anyway, typing this one-handed, which is slower than you'd think. If the surgeon says no repair I'll be back on site next week doing layout and cut lists. If he does repair, my crew lead gets to enjoy watching me fail at opening paint cans for six weeks.


I had a rough expirience with a similar slip up last summer while working on some exterior trim. It wasn't a saw kickback, which is probaly a relief, but I got caught between two pieces of 2x6 lumber while trying to quickly secure a bracket for a fascia board. I was trying to get it done before the heat peaked, and I didn't pause long enugh to adjust my footing. It just came out hot enough that the wood felt slick, and my wrist took a nasty graze against the edge of the board. Not deep enough for a tetanus shot, but defintely enough to make me realize how dangerous simple setup oversights are. I ended up needing ibuprofen and a good stiff drink before I could even think about tool storage for the night. What stuck with me was how quickly my focus shifted from the job to the injury. I started thinking about the paperwork and the timeline instead of just dealing with the immediate situation. My crew lead spent a good chunk of time reminding me that when you are working on framing, you must always ensure your cutting surface is completly stable and that your body position allows you to maintain a solid grip on the material at all times. It’s easy to get sloppy when you are on a schedule. I made sure to take a break even though I felt fine enough to keep going. The pain, even minor, is a warning, so listening to it before it becomes somthing serious is the only way to keep building things.

My experience was less about a sharp kickback and more about a bone getting caught on something. I was setting up a heavy piece of framing on the ground near the foundation. It was maybe a ten by twelve piece of pressure treated lumber, pretty dense stuff, and I was maneuvering it with a small roller. I had the roller set, but I misjudged the incline, and the bottom corner of the load just slid against the concrete block. It caught my forearm, right above the wrist, and I heard a distinct crunch. It wasn't deep like a cut, but that immediate throbbing told me I had busted something. It took me three days before the swelling started to go down enough for the doctor to take a real look. Turns out it was a severe contusion combined with a hairline fracture in my ulna. It wasn't the full six-week layoff, but I was out of heavy work for three. The biggest difference in my setup, compared to what people are doing, is that I always make sure the load is fully balanced and that the roller is rated for the weight, not just some cheap plastic thing. Even when just moving material around the yard, you have to treat it like you're moving a tractor part.

I found that when the weight shifts unevenly, the contact point becomes the weakest link. It's funny how a few inches of miscalculation can turn a manageable lift into a serious injury.

Gonna push back on one thing from that trim story. The whole 'stable cutting surface and solid grip' advice your crew lead gave doesn't really apply here. OP had a kickback, and kickback happens even when everything is set up perfect. The board pinched the blade, that's not a setup problem, that's just wood doing wood things. What actually matters is where your off hand lives while the saw is running. I started keeping my left hand behind my back or on top of the rail, never out front, after a buddy of mine caught a grinder across the knuckles on a cut that went fine until it didn't. Also curious what the surgeon says Friday, tendon stuff can drag on way longer than six weeks if it needs a repair.

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